Frequency converters for speed control (101 pages)
Summary of Contents for ABB ACS 600
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Hardware Manual ACS 600 ACS/ACC/ACP 601 Frequency Converters This manual includes • Safety 2.2 to 110 kW • Installation (3 to 150 HP) • Maintenance • Product Information ACS 600 FUNC DRIVE ENTER RESET...
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ACS 600 SingleDrive Manuals GENERAL MANUALS (appropriate hardware manuals is Thyristor Supply Unit (TSU) EN 64170597 included in the delivery) • TSU operation basics • TSU firmware description • TSU program parameters ACS/ACC/ACP 601 Hardware Manual EN 61201360 • TSU commissioning 2.2 to 110 kW...
Safety Instructions Overview This chapter states the safety instructions that must be followed when installing, operating and servicing the ACS/ACC/ACP 601. If neglected, physical injury and death may follow, or damage may occur to the frequency converter, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.
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Safety Instructions Installation and These safety instructions are intended for all work on the ACx 601. Ã Neglecting these instructions can cause physical injury and death. Maintenance Safety WARNING! All electrical installation and maintenance work on the ACx 600 should be carried out by qualified electricians. Do not attempt any work on a powered ACx 600.
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Disconnect the EMC filter capacitors before connecting the ACx 601 to unearthed mains. For detailed instructions on how to do this, please contact your local ABB distributor. The motor must not be controlled with the supply disconnecting device; instead, the keys of the Control Panel or commands via the I/O board of the ACx 600 should be used.
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The requirement of motor insulation level in ACx 600 frequency Requirement converter drive is given below. Motor Type Nominal Mains Voltage Motor Insulation Requirement < 500 V ABB M2_ Motors with Thqh qÃvyhvÃr IEC Frame 500 V < U ≤ 600 V Thqh qÃvyhvÃhqÃqqÃsvyr ...
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Safety Instructions Symbol Definition nominal mains voltage peak line to line voltage at motor terminals Ó Rise time Rise time is line to line voltage change rate at motor terminals (the interval during which the voltage changes from 10 % to 90 % of the whole voltage range) = 0.8 ·...
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If a contactor is used between the output of the ACx 600 and the motor with DTC control mode selected, the output voltage of the ACx 600 must be controlled to zero before the contactor is opened: ACS 600 units via parameter 21.3 (ACP: 10.4), choose COAST. If RAMP is selected, the output of the ACS/ACP 600 must be reduced to zero using Parameter 16.1 by giving zero V DC to the selected digital input.
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Safety Instructions Relay Contacts When used with inductive loads (relays, contactors, motors), the relay contacts of ACx 600 must be protected with varistors or RC networks (AC) or diodes (DC) against voltage transients. The protective components should not be installed at the NIOC board terminal block. The ACx 600 and adjoining equipment must be properly earthed.
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Safety Instructions Components Connected to Digital/ Analogue Inputs WARNING! IEC 664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. To fulfil this requirement, the connection of a thermistor (and other similar components) to the digital inputs of ACx 600 can be implemented in three alternate ways:...
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Safety Instructions Cooling WARNING! The cooling air flows and space requirements must be fulfilled. Special attention must be paid to cooling if units are installed in confined spaces and user defined cabinets. Mechanical CAUTION! The ACx 601 weighs a considerable amount, and should not be handled by the front cover.
Protecting the Motor The stress to motor insulation can be avoided by optional ABB du/dt Winding filters. du/dt filters also reduce bearing currents.
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Motor Insulation and Drive Output Filter Requirements for ACS 600 Drives Requirement for Motor Type Nominal Mains Voltage ACS 600 du/dt Filter, ACS 600 Common Mode Filter and Insulated N- Motor bearing Insulation < 100 kW 100 kW < P <...
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Motor Insulation and Drive Output Filter Requirements for ACS 600 Drives Note 1: The abbreviations used in the table are defined below. Abbreviation Definition nominal mains voltage Û peak line-to-line voltage at motor terminals which the motor insulation must withstand...
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Note 6: Calculating the Rise Time and the Peak Line-to-line Voltage The peak line-to-line voltage at the motor terminals generated by the ACS 600 as well as the voltage rise time depend on the cable length. The requirements for the motor insulation system given in the table are “worst case”...
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17.5.2002 ACS/ACC/ACP 601 Hardware Manual, Appendix A Update Note for Australian and New Zealand Market “C-tick” Marking A C-Tick mark is attached to each variable speed drive in order to verify compliance with the relevant standard (“IEC 61800-3 (1996) - Adjustable speed electrical power drive systems - Part 3: EMC product standard including specific test methods”), mandated by the Trans-Tasman Electromagnetic Compatibility Scheme.
Chapter 1 – Introduction The ACS 600 product family of three phase frequency converters and Brr hyà converter modules for speed control of squirrel cage electric motors includes • the ACS 600 (for most applications) • the ACP 600 (for positioning, synchronising and other high- precision control applications) •...
The meaning of main selections of ACx 6x1 type code characters is 68Ã% ÃUrÃ8qr given in the table below. Not all selections are available for all types. More information on selections is in ACS 600 SingleDrive Ordering Information guide (code: 58977985, available on request). Character...
Chapter 1 – Introduction Any inquiries about the product should be addressed to the local ABB Dv vr representative, quoting the type code and the serial number of the unit. If the local ABB representative cannot be contacted, inquiries should be addressed to ABB Industry, Helsinki, Finland.
Chapter 2 – Mechanical Installation See Appendix A – Technical Data for allowed operation conditions of the ACx 601. The ACx 601 should be installed in an upright position with the cooling section facing a wall. The wall should be as close to vertical as possible, of non-flammable material and strong engough to carry the weight of the unit.
Chapter 2 – Mechanical Installation Installation in a The ACx 601 design allows the unit to be recessed into a wall with the cooling section protruding into a special cooling air duct (frames R2 to Cooling Air Duct R6). The cooling air grates in the bottom and the top of the unit must not be blocked by the wall or any other structure.
Chapter 3 – Electrical Installation WARNING! The electrical installation described in this chapter should only be carried out by a qualified electrician. The Safety Instructions on the first pages of this manual must be followed. Negligence of these instructions can cause injury or death. Insulation Checks Every ACx 600 unit has been tested for insulation between main circuit and chassis (2500 V rms 50 Hz for 1 second) at the factory.
Chapter 3 – Electrical Installation Input Cable Protection Normal slow fuses can be used to protect the input cable in case of a short circuit. (They do not protect the input bridge of ACx 600 in case of a short circuit.) Slow fuses must be dimensioned according to local safety regulations, appropriate mains voltage and the rated current of the ACx 600 (see Appendix A ).
Chapter 3 – Electrical Installation Alternative Power Cable Power cable types that can be used with ACx 600 are represented Types below. Recommended Symmetrical shielded cable: three phase conductors A separate PE conductor is required if the conductivity and a concentric or otherwise symmetrically of the cable shield is <...
Never mix 24 VDC and 115 / 230 VAC signals in the same cable. Relay Cable The cable type ÖLFLEX (braided metallic screen, LAPPKABEL, Germany) has been tested and approved by ABB Industry. Encoder Cable (ACP 600) Min. 4 · 0.25 mm + 2 ·...
The cable trays shall have good electrical bonding to each other and to the earthing eletrodes. Aluminium tray systems can be used to improve local equalizing of potential. Below is a diagram of cable routing ACS 600 FUNC DRIVE ENTER...
Chapter 3 – Electrical Installation Mains, Motor and Control Cable Connection WARNING! This work should only be carried out by a qualified electrician. The Safety Instructions on the first pages of this manual must be followed. Negligence of these instructions can cause injury or death.
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Chapter 3 – Electrical Installation Frames R2 and R3: Removal of the cover 1. Undo the two screws at the lower front edge of the unit. 2. Lift the lower edge of the cover to gain access to board A6. Disconnect the cable from connector X2.
Chapter 3 – Electrical Installation Cable Connections Recommended earthing, mains and motor cable connections are presented below. See Appendix B – Dimensional Drawings to locate the terminals. ACP 600: Control and encoder cables, see Appendix B /NIOCP INPUT OUTPUT Earth the other end of the mains cable at the distribution board.
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Chapter 3 – Electrical Installation Earthing, Mains and 1. Lead the mains cable through the INPUT cable entry, and the Motor Cable Connections motor cable through the OUTPUT entry into the unit. 2. Connect the phase conductors of the mains cable to the U1, V1 and W1 terminals and the phase conductors of the motor cable to the U2, V2 and W2 terminals.
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Chapter 3 – Electrical Installation Control Panel in Connect the Control Panel cable to terminal X19 of the NAMC-11, or Remote Use with NAMC-03 board to terminal X28 of the NIOC board (X300 of the NIOCP board). ACx 601/604 with NAMC-3 board and ACx 607 ACx 601/604 with NAMC-11 board NAMC-11 with NDCO NIOC...
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"ÃW I/O Extension Modules $ÃW % Pulse Encoder Interface Module CH2* with ACS 600 &ÃW Standard Application Program 5.0 CH1 with ACS 600 System, $ÃW % Crane, Master/Follower and Template Application Programs Double Pulse Encoder Interface CH2* &ÃW Module (for ACP 600 only)
Consult adapter module manual. I/O Extension Module ACx 600 Pulse Encoder Module with NAMC NIOC ACS 600 Crane (version 5.x), System, Master/Follower and Template NDCO Application Programs NIOC Terminal X23 The terminals for Not supported by ACP 600 the power supply connection vary.
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Chapter 3 – Electrical Installation Connection Examples Pulse Encoder Module (NTAC) with ACS 600 Standard Application Program ACS 600* NAMC NIOC NDCO NIOC Terminal X23 The terminals for * The ACP 600 supports the the power supply NTACP Double Pulse connection vary.
Chapter 4 – Installation Checklist Installation Checklist The ACx 600 mechanical and electrical installation should be checked before start-up. It is advisable to go through the checklist below together with another person. Study carefully the Safety Instructions on the first pages of this manual before attempting any work on, or with, the unit.
The fan can be withdrawn by removing the bottom of the frame. Replacement fans are available from ABB. Do not attempt operation with other than ABB specified spare parts. Capacitors The ACx 600 intermediate circuit employs several electrolytic capacitors.
Chapter 5 – Maintenance Capacitor failure is usually followed by a mains fuse failure or a Fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not attempt operation with other than ABB specified spare parts. Reforming Reform (re-age) spare part capacitors once a year according to ACS 600 Capacitor Reforming Guide (code: 64059629).
Appendix A – ACS/ACC/ACP 601 Technical Data IEC Ratings The IEC ratings for ACS/ACC/ACP 601 with 50 Hz and 60 Hz supplies are below. ACx = ACS/ACC/ACP. The 690 V series is not available for ACP 600. Symbols are described below the table. Normal Use Heavy-duty Use Duty Cycle...
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ACS 601-0030-5 Notes concerning Pump and Fan Use only ACS 601-0040-5 ACS 601-0050-5 ACS 601-0060-5 Pump and Fan rating is available for ACS 600 with Standard and ACS 601-0070-5 Pump and Fan Control Application Programs. ACS 601-0100-5 90 (83) ACS 601-0120-5...
Appendix A – ACS/ACC/ACP 601 Technical Data NEMA Ratings The NEMA ratings for ACS 601 with 60 Hz supply are below. Symbols are described on previous page. Normal Use Heavy-duty Use Duty Cycle Duty Cycle Duty Cycle 1/5 min 1/5 min 2/15 s ACS 601 Frame...
Appendix A – ACS/ACC/ACP 601 Technical Data Output Current The output current is calculated by multiplying the current given in the rating table by the derating factor. Temperature Derating Temperature derating factor for degree of protection IP 21/22: • General rule: Above +40 °C / +104 °F (+35 °C / +95 °F for types ACS 60x-0120-03 and ACS 60x-0140-5 with I rating), the rated 2Nsq...
Appendix A – ACS/ACC/ACP 601 Technical Data Diagram Output current for ACS/ACC/ACP 601 with degree of protection IP 54 and with ambient temperature from 25 °C (77 °F) to 40 °C (104 °F) is presented in the diagram below. I total rms output current for normal use.
601-0005-3 to ACx 601-0016-3, ACx 601-0006-5 to ACx 601-0020-5 and ACx 601-0009-6 to ACx 601-0020-6, if the motor cable length exceeds 70 metres (230 ft), an ABB representative should be consulted. Bearings of over 90 kW (125 HP) Motors: Insulated bearing at non- driven end is recommended.
At sites over 1000 m (3300 ft.) above sea level, the maximum output current is derated 1% for every additional 100 m (330 ft.). If the installation site is higher than 2000 m (6600 ft.) above sea level, please contact your local ABB distributor or office for further information.
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Appendix A – ACS/ACC/ACP 601 Technical Data Fuses Type Type DIN 43620 DIN 43653 ACx 601 Type Manufacturer Size Size ACx 601-0005-3 Bussmann 170M1559 170M1359 000/80 ACx 601-0006-5 ACx 601-0006-3 Bussmann 170M1559 170M1359 000/80 ACx 601-0009-5 ACx 601-0009-3 Bussmann 170M1561 170M1361 000/80 ACx 601-0011-5...
Appendix A – ACS/ACC/ACP 601 Technical Data Example For ACS 601-0120-3, the recommended fuses for the input bridge protection are 400 A ultrarapid fuses. The values I and I for ACS 601-0120-3 are 178 A, 147 A and 200 A 2Nsq respectively.
Appendix A – ACS/ACC/ACP 601 Technical Data Cable Entries Mains and motor cable terminal sizes (per phase) and tightening torques for the ACS/ACC/ACP 601 with cable diameters accepted by the rubber glands are given below. U1,V1,W1 / U2,V2,W2 Earthing PE Braking ACx 600 Type Tightening...
Appendix A – ACS/ACC/ACP 601 Technical Data External Control External control connections of ACS 600 equipped with Standard Application Program (Factory Macro) are shown below. External Connection Diagrams control connections are different with other application macros and programs (see Firmware Manual ). External control wiring is connected directly to terminals on the NIOC board.
Appendix A – ACS/ACC/ACP 601 Technical Data NIOC Board External control connections of NIOC board for ACS 600 with Standard Application Software (Factory Macro) are below. External control connections are different with other application macros and programs (see Firmware Manual ).
Appendix A – ACS/ACC/ACP 601 Technical Data Bus Termination Switch When several NIOC boards are daisy-chained for common control from external Modbus device, switch SW1 must be set to the OFF position on the intermediate boards. See figure below. (SW1 is on the NIOC board from October 1999.) Settings of Function...
Appendix A – ACS/ACC/ACP 601 Technical Data NIOCP Board External control connections of ACP 600 with NIOCP board (and Speed Control Application Macro) are below. External control connections are different with other application macros (see Firmware Manual ). Terminal Block X1 Function +10 V Reference Voltage +10 VDC...
Appendix A – ACS/ACC/ACP 601 Technical Data NIOC and NIOCP Data of the external control connection boards of the ACS 600 product family are given below. Board Specifications ACS/ACC/ACP 600 ACP 600 NIOC-01 Board NIOCP-01 Board Analogue Inputs ACS 600: Two Programmable Differential Two Bipolar Differential Voltage Inputs: = 100 Ω...
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(+24 VDC): Short circuit proof, group isolated Filtering Time Constant: ≤ 100 µs Isolation Test Voltage: 500 VAC, 1 minute Input Updating Time: 12 ms (ACS 600), 44 ms (ACC 600), 4 ms (ACP 600) An external 24 VDC supply can be used instead of the internal supply.
Appendix A – ACS/ACC/ACP 601 Technical Data Enclosures, Space The cabinets, degrees of protection and free space requirements of ACx 600 types are given below. Requirements Space above Space below Space on Space in ACx 600 Type Enclosure Degree of left/right front/back Protection...
Dimensions and weights of the wall-mounted ACS/ACC/ACP 601 units are given below. Weights Height Width Depth Weight ACS 601 Type 0005-3 0006-5 0006-3 0009-5 ACS 600 0009-3 0011-5 0011-3 0016-5 0009-6/0011-6 17.5 A C T P A R FUNC DRI V E E NT E R 0016-3 0020-5 0016-6/0020-6 17.5...
Appendix A – ACS/ACC/ACP 601 Technical Data Application Programs Various application programs are available for the ACS 600 frequency converters. Not all selections are available for all types. One application program at a time can be loaded in the memory of the frequency converter.
Master/Follower + Macros included in English (UK & Am), French, Spanish, selection B Portuguese System System application English (ACS 600 MultiDrive) Motion ACP 600: Torque Control, Speed English, German Control, Positioning, Synchronising Control ACP 600: Torque Control, Speed Control English, German...
Preprogrammed Warnings: ACS 600 temperature, Motor Identification Run, Drive Identification Number change, User Macro, Target position (ACP). Programmable Automatic Reset Functions (ACS 600 Standard Application Program only): after overcurrent, overvoltage, undervoltage and analogue input below minimum value Information Functions: ACx 600 control firmware package version, ACx 600 application program version, ACx 600 test date.
Appendix A – ACS/ACC/ACP 601 Technical Data Applicable Standards The ACS 600 complies with the following standards: • EN 60204-1: 1992 + Corr. 1993 (IEC 204-1). Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Provisions for compliance: The final assembler of the machine is...
Appendix A – ACS/ACC/ACP 601 Technical Data CE Marking A CE mark is attached to ACx 601/607 frequency converters to verify that the unit follows the provisions of the European Low Voltage and EMC Directives (Directive 73/ 23/EEC, as amended by 93/68/EEC and Directive 89/336/EEC, as amended by 93/68/ EEC).
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The EMC filtering of the ACx 600 units is marked in the type code as follows. * du/dt Filters + EMC Filters, ** du/dt Filters + No EMC Filters, *** EMC Cabinet with EMC Filters. Type Code ACS 600 Type Character no. EMC Filter No EMC Filter...
600 V ACS 600 is suitable for use in a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 480 V maximum (500 V units), and at 600 V maximum (690 V units).
Appendix A – ACS/ACC/ACP 601 Technical Data Marking A “C-tick” mark is attached to ACx 601/607 frequency converters to verify that the unit follows the provisions of • Radiocommunications (Electromagnetic Compatibililty) Standard 1998 • Radiocommunications (Compliance Labelling - Incidental Emissions) Notice 1998 •...
Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.
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Appendix A – ACS/ACC/ACP 601 Technical Data Your local distributor or ABB office may hold different guarantee details, which are specified in the sales terms, conditions, or guarantee terms. These terms are available on request. If you have any questions concerning your ABB frequency converter, please contact the local distributor or ABB office.
Appendix B – ACS/ACC/ACP 601 Dimensional Drawings ACP 601 Control The deliveries include a bag with four clamps, screws and copper tape (frame size R4 also an assembly plate). Clamp the control and encoder Cable Connections cables as explained below. If more than four cables are needed, connect the twisted screen (earthing wires) of the additional cables as short as possible to the earthing rail next to the NIOC(P) board.
Appendix B – ACS/ACC/ACP 601 Dimensional Drawings ACP 601 Frame R5/R6 Earthing rail NIOCP Screw for encoder Clamp cable earthing Stripped part of cable Encoder cable B-12 ACS/ACC/ACP 601 Frequency Converters...
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ABB Industry Oy ABB Automation Inc. Drives Drives P.O. Box 184 16250 West Glendale Drive FIN-00381 HELSINKI New Berlin, WI 53151 FINLAND Telephone +358 10 22 2000 Telephone 262 785-3416 Telefax +358 10 22 22681 800 243-4384 Internet http://www.abb.com/automation Telefax...
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