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Philips BDL5531EL/00 Service Manual
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Philips BDL5531EL/00 Service Manual

55 inch fhd lcd public display
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55 inch FHD LCD PUBLIC DISPLAY
Description
Important Safety Notice--------------------------------------2
Technical Data--------------------------------------------------3
Installation----------------------------------------------------4~7
Troubleshooting------------------------------------------------8
On Screen Display----------------------------------------9~14
Philips Pixel Defect Policy
Mechanical Instructions ------------------------------16~19
Color adjustment ---------------------------------------20~21
Electrical instruction ----------------------------------22~24
Service Tool-----------------------------------------------25~26
DDC Instructions & Serial Number -----------------27~34
DDC DATA ----------------------------------------------------33
Firmware Upgrade for CPU--
Failure Mode Of Panel
-
------------------------------------40
ANY PERSON ATTEMPTING TO SERVICE THIS CHASSIS MUST FAMILIARIZE HIMSELF WITH THE CHASSIS
AND BE AWARE OF THE NECESSARY SAFETY PRECAUTIONS TO BE USED WHEN SERVICING ELECTRONIC
EQUIPMENT CONTAINING HIGH VOL TAGES.
CAUTION: USE A SEPARATE ISOLATION TRANSFORMER FOR THIS UNIT WHEN SERVICING.
Published by Philips Consumer Lifestyle Copyright reserved Subject to modification
BDL5531EL/00
TABLE OF CONTENTS
Page
---------------------------------15
-------------------------36~39
SAFETY
REFER TO BACK COVER FOR IMPOR T ANT SAFETY GUIDELINES
Description
Wiring Diagram-----------------------------------------41~42
Block Diagram-------------------------------------------43~44
Scaler Diagram & C.B.A. -----------------------------45~53
Power Diagram & C.B.A. ----------------------------54~56
Control Diagram & C.B.A. ----------------------------57~58
General product specification---------------------59~117
Exploded V iew ---------------------------------------------118
Spare/
Recommended P
arts List-----------------------119
PCBA photos-------------------------------------------------120
Repair tips---------------------------------------------121~122
Repair Flow chart------------------------------------123~128
Safety Test Requirments---------------------------------129
NOTICE
Jun. 06 2012
Horizontal frequencies
31 - 8 3 kHz
Page
GB

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  • Page 1 AND BE AWARE OF THE NECESSARY SAFETY PRECAUTIONS TO BE USED WHEN SERVICING ELECTRONIC EQUIPMENT CONTAINING HIGH VOL TAGES. CAUTION: USE A SEPARATE ISOLATION TRANSFORMER FOR THIS UNIT WHEN SERVICING. REFER TO BACK COVER FOR IMPOR T ANT SAFETY GUIDELINES Published by Philips Consumer Lifestyle Copyright reserved Subject to modification Jun. 06 2012...

  • Page 2: Important Safety Notice

    SERVICE MANUAL. recommended by Philips must f irst sati sfy himself thoroughly that neither his safety nor the saf e operation of the equipment will be jeopardized by the service method sel ected.

  • Page 3: Technical Data

    BDL5531EL LCD Technical Data LGD Panel Interface Requirement LCD Size 55" LCD Vendor Panel Model No LD55EUD-SDA1 Light Source Edge LED TV/PID Panel Configuration External Connector 1255.6(H) × 726.4(V) X Active Area (mm) Input Output 19.0(B)/10.8 mm(D) (Typ.) Resolution FHD 1920 x 1080 (pixels) Power (AC) Aspect Ratio 16:09...

  • Page 4: Installation

    BDL5531EL LCD Installation FRONT VIEW - off when the main power of the display is turned off 7. Smart Insert installation holes Location for the Smart Insert (for integration of a small form factor PC) and M4 screws. (Maximum load: 2kg) 8.
  • Page 5 BDL5531EL LCD Installation Remote Control POWER button UP button Press to switch on the monitor from • To move the highlight bar up to adjust the selected item when OSD standby mode. Press again to turn it off menu is on. to standby mode.
  • Page 6 BDL5531EL LCD Installation CONNECTING EXTERNAL EQUIPMENT (DVD/VCR/VCD) USING HDMI INPUT Connect the HDMI connector of the external device to the HDMI USING COMPONENT VIDEO INPUT input of the display 1. Connect the green-colored (labeled as "Y") jack of the device to the green-colored "Y"...

  • Page 7: Installation

    BDL5531EL LCD Installation USING HDMI INPUT 1. Connect the DVI-D connector of the PC to the HDMI connector of the CONNECTING ANOTHER BDL5531EL MONITOR You can interconnect multiple BDL5531EL units to create a display using a DVI-HDMI cable. daisy-chain configuration for applications such as a video wall. 2.

  • Page 8: Troubleshooting

    BDL5531EL LCD Troubleshooting Symptom Possible Cause Remedy No picture is displayed 1. The power cord is disconnected. 1. Plug in the power cord. 2. The main power switch on the back 2. Make sure the power switch is switched on. of the display is not switched on.

  • Page 9: On Screen Display

    What is the On-Screen Display? On-Screen Display (OSD) is a feature in all Philips LCD monitors. It allows an end user to adjust screen performance or select functions of the monitors directly through an on-screen instruction window. A user friendly on screen display...

  • Page 10: Screen Menu

    BDL5531EL LCD On-Screen Display Screen Menu CUSTOM ZOOM Note: This item is only available when Zoom mode is set to Custom. You can use this function to further customize the zoom settings to suit the image you want to display. Use the UP/DOWN button to toggle between the following items, and use the PLUS/MINUS button to adjust.

  • Page 11: Pip Menu

    BDL5531EL LCD On-Screen Display AUDIO MENUAU PIP MENU DIOVOLUMEMUTEAUDIO Notes: • For Component, VGA, DVI-D and HDMI inputs only. • For Full and Normal zoom modes only. • The PIP function is turned off by default. Press the PIP ON/OFF button on the remote control to turn on PIP and make it accessible from the OSD menu.
  • Page 12 BDL5531EL LCD On-Screen Display Use the UP/DOWN button to make selection. CONFIGURATION 1 MENUCONFIGURATION • AUTO • PAL 4.43 • PAL 3.58 • SECAM • NTSC 4.43 • NTSC 3.58 MEMC Effect To turn the Motion Estimation, Motion Compensation (MEMC) effect on/off.

  • Page 13: Advanced Option

    BDL5531EL LCD On-Screen Display • Off - Disable the film mode frame conversion function. This mode is ADVANCED OPTION MENUADVA NCED suitable for TV broadcasting and VCR signals. IR CONTROL Select the operation mode of the remote control when multiple BDL5531EL units are connected via RS232C cables.

  • Page 14: On Screen Display

    BDL5531EL LCD On-Screen Display DATE AND TIME Adjusts current date and time for the display’s internal clock. Press the UP/DOWN button to toggle between the Year, Month, Day, Hour, Minute, and Daylight saving time settings, and then press the PLUS/MINUS button to adjust. SCHEDULE Note: We recommend setting up current date and time in Date and time before using the Schedule function...

  • Page 15: Philips Pixel Defect Policy

    PDP / TFT panel in a Philips Plasma / LCD- display must have pixel or reference table. If the LCD screen is within specification a warranty sub-pixel defects exceeding the tolerances listed in the following table.

  • Page 16: Mechanical Instructions

    BDL5531EL LCD Mechanical Instruction Preparation before disassemble 1. Clean the room for disassemble 2. Identify the area for monitor 3. Check the position that the monitors be placed and the quantity of the monitor; prepare the area for material flow; according to the actual condition plan the disassemble layout 4.

  • Page 17: Mechanical Instruction

    BDL5531EL LCD Mechanical Instruction Tear off all wires Æ Power BD*4 Main BD *6 MEMC BD *4 COLOR ENGING BD *3 AUDIO BD *2 LVDS *2 Disassembly the MEMC BD Æ 4-M3 screws Electric screw drive #2 Disassemble the power BD & fireproof mylar Æ...
  • Page 18 BDL5531EL LCD Mechanical Instruction Disassemble the color engine BD , audio BD and Main BD Æ 12-M3 screws Electric screw 1-M3 screws drive #2 1-M2 screws 1-M4 screws(Grounding) 5-T3 screws Hex screw drive 10-Hex screws Disassemble the speaker ( *2) and AC socket wires Æ...

  • Page 19: Mechanical Instructions

    BDL5531EL LCD Mechanical Instruction Disassemble the rear cover(left) and wire from display Electric screw Æ 2-M6 screws drive #2 10-M3-5L screws 5-M3-6L screws 2-M3-10L screws 3-M3-12L screws Disassemble the chassis from display Æ 1-M4 screws Electric screw 6-M3 screws drive #2 Disassemble the front bezel from display.

  • Page 20: Color Adjustment

    BDL5531EL LCD Color Adjustment (5) Position the CA-210 at the locations indicated on the grid , there are Color adjustment (1) Input source set the YPbPr (VGA / DVI / HDMI) input 5 points see Fig 7.1 .Measure and Record the values when the (2) After ADC Calibration GRID is OFF.

  • Page 21: Color Adjustment

    BDL5531EL LCD Color Adjustment (3) Table 2: default value of internal gain RGB drive & offset: Color temp item CVBS1 / CVBS2 VGA / YPbPr / DVI @factory OSD / S-VIDEO / HDMI Color temp item CVBS1 / CVBS2 / VGA / YPbPr / @factory OSD S-VIDEO...
  • Page 22 BDL5531EL LCD Electrical characteristics In/Out Terminals General Internal Speaker...
  • Page 23 BDL5531EL LCD Timing requirement • PC text quality is optimum in HD 1080 mode (1920 x 1080, 60Hz). • Your PC monitor may appear differently depending on the manufacturer (and your particular version of Windows). Check your PC instruction book for information about connecting your PC to a display.
  • Page 24 BDL5531EL LCD White balance The picture color temperature shall be able to be chosen out of 5 modes 10000K, 9300K, 7500K, 6500K and 5000K. 10000K, 9300K, 7500K, 6500K and 5000K are factory setting (fixed color). A/D converter calibration of the scalar shall be performed with 0V/0.730Vp-p black/white level signal to obtain adequate dynamic range for video signal output level deviation.

  • Page 25: Service Tool

    BDL5531EL LCD Service tool-Hardware F/W Writing Tool: RS232 Cable: Description 5K.0R505.501 CABLE D-SUB 9/9P UL20276 11M EDID Writing Tool: USB Cable and Jig BD Description 5K.L1E03.501 Service Tool-Cable-VOARD (CABLE USB 2.0A/B B-PVC 1.8M) 5E.0RC38.001 Service Tool-Board-VOARD (PCBA JIG BD MI WP42SF0)

  • Page 26: Service Tool

    BDL5531EL LCD Service tool-Software FW writing tool: Pixelworks ImageProcessor SDK FlashUpgrader EDID writing tool : RTD_CustomerTool_V1.

  • Page 27: Ddc Instructions

    BDL5531EL LCD DDC Instructions DDC Data Re-programming In case the DDC data memory IC or main EEPROM which storage all factory settings were replaced due to a defect, the serial numbers have to be re-programmed "Analog DDC IC, Digital DDC IC & EEPROM". It is advised to re-soldered DDC IC and main EEPROM from the old board onto the new board if circuit board have been replaced, in this case the DDC data does not need to be re-programmed.
  • Page 28 BDL5531EL LCD DDC Instructions 3. Follow the installed steps and press NEXT to Install Driver 4. When setup has finished, restart computer...
  • Page 29 BDL5531EL LCD DDC Instructions 5. Prepare the download equipment. 1. Use USB cable and connect to PC and Tool Board 2. Use VGA cable and connect to Tool Board (VGA Out) and Main BD (VGA In) Tool BD VGA Out VGA In VGA cable for EDID writing need to be...
  • Page 30 BDL5531EL LCD DDC Instructions 7. Update EDID – select “EDID Update” Communication – select “USB”, ISP Type – select “Serial Flash” For EDID Updated...
  • Page 31 BDL5531EL LCD DDC Instructions 8. EDID upload(VGA) EDID length select and then press to select EDID file and then press to write EDID into display 128B for VGA Open EDID file To write EDID...
  • Page 32 BDL5531EL LCD DDC Instructions (Power off status and LED: Red) 9. EDID upload(DVI)-EDID length select and then press to select EDID file and then press to write EDID into display 128B for DVI Open EDID file To write EDID...
  • Page 33 BDL5531EL LCD DDC Instructions (Power off status and LED: Red) 10. EDID upload(HDMI) EDID length select and then press to select EDID file and then press to write EDID into display 256B for VGA Open EDID file To write EDID 11.

  • Page 34: Ddc Instructions & Serial Number

    BDL5531EL LCD DDC Instructions Serial Number Definition...

  • Page 35: Ddc Data

    00 50 48 4C 20 42 44 4C 55 1F 4B 11 00 0A 20 20 35 35 33 31 45 4C 00 0D 20 20 20 20 00 00 00 FC PHILIPS 00 50 48 4C 20 42 44 4C Qisda EP55SF1-1LE...

  • Page 36: Firmware Upgrade For Cpu

    BDL5531EL LCD Firmware Upgrade for CPU 1. Preparation: 1.1 Tool: RS232 cable(Pin2 & 3 cross, female to female) Personal computer or Notebook Download tool program “Pixelworks ImageProcessor SDK FlashUpgrader 1.2 Firmware files 2. Procedure 1. Open firmware program files 2. Choose FlashUpgrar.exe files.
  • Page 37 BDL5531EL LCD Firmware Upgrade for CPU 3. Show the Pixelworks ImageProcess K FlashUpgrader picture. #The Connection, COM Port is in accordance with the setting of user’s PC/NB. #The Notify On Completion is in accordance with the setting of user’s PC/N 4.
  • Page 38 BDL5531EL LCD Firmware Upgrade for CPU 6. The key change to cancel after pressing “Flash” key, 7. Insert Power code cable to display. 8. The pixelworks ImageProcessor SDK FlashUpgrader program start to download FW...

  • Page 39: Firmware Upgrade For Cpu

    BDL5531EL LCD Firmware Upgrade for CPU 9. The firmware download will be finished after about 5 minutes. 10. Please press to finish download program. 11. Please unplug Power code and RS232 Download cable.

  • Page 40: Failure Mode Of Panel

    BDL5531EL LCD Failure Mode Of Panel Quick reference for failure mode of LCD panel this page presents problems that could be made by LCD panel. It is not necessary to repair circuit board. Simply follow the mechanical Polarizer has bubbles instruction on this manual to eliminate failure by replace LCD panel.
  • Page 46 C L K _O UT R 190 1 0 K J R 192 1 0 K J R 191 1 0 K J C 134 33P J C 133 27P J...

  • Page 59: General Product Specification

    BDL5531EL LCD General Product Specification Product Identification 55” BDL LCD DISPLAY BDL5531EL/00 Issued by: Technical Marketing Manager Larry Yang...

  • Page 60: Table Of Contents

    BDL5531EL LCD General Product Specification Table of Contents SCOPE.................................. 63 1.1 G ..........................63 ENERAL RODUCT EATURES 1.2P ..............................64 RODUCT ANGE ELECTRICAL REQUIREMENTS ........................64 2.1S ........................... 64 TANDARD ESTING ONDITIONS 2.2V ..........................64 IDEO UDIO NPUT IGNALS 2.2.1 PC input signal requirements........................
  • Page 61 BDL5531EL LCD General Product Specification 6.5 W ..............................97 ARRANTY CARD 6.6O ..................................97 THERS MECHANICAL..............................97 7.1 C ................................97 OSMETIC 7.2 M ............................97 ECHANICAL ILES 7.3L ..........................100 OCATION OF HILIPS 7.4 C ............................ 100 OLOR FOR ESIN AINT 7.5 R...
  • Page 62 BDL5531EL LCD General Product Specification DOCUMENT REVISION HISTORY Revision no. Date Description V1.0 2012/06/10 Release...

  • Page 63: Scope

    BDL5531EL LCD General Product Specification SCOPE This specification describes the feature and performance of the LCD public/business display, which includes PC video connector for Display application and AV connectors for multiple video format inputs. Product Name - PHL BDL5531EL (in EDID) Manufacturer ID - PHL (in EDID) Product ID -...

  • Page 64: Product Range

    BDL5531EL LCD General Product Specification 1.2 Product Range Display Destination Mains Cord Cabinet Color BDL5531EL/00 EU, UK Generic Black BDL5531EL/00 Generic Black 2. ELECTRICAL REQUIREMENTS All performance specifications are defined under “STANDARD TESTING CONDITIONS”, unless otherwise specified. Standard Testing Conditions Warm up time - 30 min.
  • Page 65 BDL5531EL LCD General Product Specification Preset mode definition: Need to support those timing: Req. ID Resolution according to VESA DMT standard Specification Resolution Refresh Horizontal Pixel Clock Standard Type Original Rate Frequency Document Date PCRES4 640 x 480 60 Hz 31.5 kHz 25.175 MHz Industry Standard n/a PCRES5 640 x 480...

  • Page 66: Av Input Signal Requirements

    BDL5531EL LCD General Product Specification Audio input - Sensitivity 500mVrms, the amplifier outputs full power when the input level reaches 500mVrms, terminated with impedance >10k . Lineout output - Stereo, 2Vrms output. Speaker output - 2 x 12 Wrms back firing speakers, with T.H.D. < 10%. 2.2.2 AV input signal requirements CVBS input -1000mVpp (including 300 mV sync level), terminated with input impedance of 75 .

  • Page 67: Ddc Channel

    BDL5531EL LCD General Product Specification According to High-Definition Content Protection (HDCP) Specification 1.10. Audio input -Sensitivity 500mVrms, the amplifier outputs full power when the input level reaches 500mVrms, terminated with input impedance of >10k . Speaker output - Back firing speakers 2 x 12 Wrms, with T.H.D. < 10%. No signal input - While no signal at external inputs, screen will display warning message .
  • Page 68 BDL5531EL LCD General Product Specification EDID content for HDMI 00 FF FF FF FF FF FF 00 41 0C 05 D2 01 01 01 01 01 13 01 03 80 5D 34 78 EA 60 D7 A3 55 4A 9B 24 10 47 4A AD 4A 00 81 80 81 40 D1 00 A9 40 81 00 01 01 01 01 01 01 02 3A...

  • Page 69: Service Mode

    BDL5531EL LCD General Product Specification The following DDC/CI commands should be supported via command line: Commands Set Brightness Set Contrast Set Red Gain Set Green Gain Set Blue Gain Get Brightness Get Contrast Get Red Gain Get Green Gain Get Blue Gain Service mode Detailed technical specification refers to Service delta technical specs.

  • Page 70: User Control Interface

    BDL5531EL LCD General Product Specification saving state is required to avoid misunderstanding of display resolution and timing mode changes. Recovery from DPM - Power & function recover when either H & V syncs or digital clock are detected. Standby - The Display enters “AV standby mode” when it’s switched off by RC. “Standby/Power”...
  • Page 71 BDL5531EL LCD General Product Specification...

  • Page 72: Front Controls

    Receiver for Display control, transmitter for ITV data cloning. Operation Angle RC operational distance 0 (for H & V) 30 (for H & V) 45 (for H only) Remote Control – Philips protocol. Philips protocol is used for remote control communication.
  • Page 73 BDL5531EL LCD General Product Specification...
  • Page 74 BDL5531EL LCD General Product Specification RC key definition: Remote Key Key Name Data Code POWER 0x03 VIDEO SOURCE 0x01 AUDIO SOURCE 0x1E SMART 0x1D SIZE 0x29...
  • Page 75 BDL5531EL LCD General Product Specification PIP ON/OFF 0x24 PIP INPUT 0x25 PIP CHANGE 0x26 CONTRAST 0x27 BRIGHTNESS 0x28 MENU 0x20 0x15 DOWN 0x14 0x23 PLUS 0x22 MINUS 0x21 EXIT 0x1F DISPLAY 0x19 AUTO ADJUST 0x1C MUTE 0x1B VOL UP 0x17 VOL DOWN 0x16 All RC buttons generate RC commands.
  • Page 76 BDL5531EL LCD General Product Specification PICTURE MENU OVERVIEW...
  • Page 77 BDL5531EL LCD General Product Specification...
  • Page 78 BDL5531EL LCD General Product Specification SCREEN MENU...
  • Page 79 BDL5531EL LCD General Product Specification...
  • Page 80 BDL5531EL LCD General Product Specification AUDIO MENU...
  • Page 81 BDL5531EL LCD General Product Specification PIP (PICTURE IN PICTURE) MENU Notes: • For Component, VGA, DVI-D and HDMI inputs only. • For Full and Normal zoom modes only. • The PIP function is turned off by default. Press the PIP ON/OFF button on the remote control to turn on PIP and make it accessible from the OSD menu.
  • Page 82 BDL5531EL LCD General Product Specification CONFIGURATION 1 MENU...
  • Page 83 BDL5531EL LCD General Product Specification...
  • Page 84 BDL5531EL LCD General Product Specification...
  • Page 85 BDL5531EL LCD General Product Specification CONFIGURATION 2 MENU...
  • Page 86 BDL5531EL LCD General Product Specification ADVANCED OPTION MENU...
  • Page 87 BDL5531EL LCD General Product Specification...
  • Page 88 BDL5531EL LCD General Product Specification...

  • Page 89: I /O Connectors

    BDL5531EL LCD General Product Specification 2.7 I /O Connectors Connectivity overview: Rear connectors: Power input: 3-pin IEC-320-C13 socket mains AC in. AC switch: Mains switch at line. PC input: 15 pins VGA D-Sub Female connector with lime green 3.5mm Mini-jack audio stereo connector. VGA D-Sub connector pin assignment:...
  • Page 90 BDL5531EL LCD General Product Specification Signal Signal Assignment Assignment Red video Green video Blue video Red GND Green GND Blue GND +5V (Supply from PC for DDC circuit) Sync GND DDC serial data H-sync V-sync DDC serial clock HDMI input: Type A includes digital video and audio, HDCP supported.

  • Page 91: Visual Performance

    BDL5531EL LCD General Product Specification VISUAL PERFORMANCE LCD Module Characteristics First Panel Vendor Panel Type Number LD550EUD-SDA1 Module Dimensions 1255.6mm(H) x 726.4mm (V) x 10.08mm (D) (mm) Display Area (H x V) 1217.6(H) x 680.4(V) Aspect Ratio 16:9 Pixel Format 1920x1080 Pixel Pitch (mm) 0.630(H) x 0.630(W)mm...
  • Page 92 BDL5531EL LCD General Product Specification Display video color - Picture at full white, pattern, brightness at 50 %, and contrast at 50%. The color, temperature at the screen center should be: 9300º K 10000º K 6500º K 5800 º K 0.283 0.015 0.278...

  • Page 93: Functional Requirements

    BDL5531EL LCD General Product Specification 4. FUNCTIONAL REQUIREMENTS Power When POWER ON = FORCED ON, Display goes to On state when mains is applied, secondary user actions cannot switch off the Display. When POWER ON = STANDBY , Display goes to STANDBY when mains is applied. When POWER ON = ON , Display goes to On state when mains is applied.

  • Page 94: Audio

    BDL5531EL LCD General Product Specification Audio Audio control handles the initialization of the audio parameters and the recall of the audio last status. 4.3.1 Sound related requirements Volume control - Should be gradual change of sound level from zero to maximum output.

  • Page 95: Smart Power

    BDL5531EL LCD General Product Specification Each step has its own illuminate range according different environment illumination. This technology makes the use of visual application more friendly and intelligently. Smart Power This function allows you to choose a certain level of power saving condition: “OFF”: to set the system in normal power condition “MEDIUM”: to set the system in medium level power saving status.

  • Page 96: Non Functional Requirements

    BDL5531EL LCD General Product Specification NON FUNCTIONAL REQUIREMENTS 5.1 Start up behavior LED indication should respond in 1 seconds and picture shows up within 5 seconds (for VIDEO, S-VIDEO, VGA and COMPONENT input), 10 seconds (for DVI input), 15 seconds (for HDMI input) when the Display wakes from standby, or power on with DC switch or cold start.

  • Page 97: Remote Control

    BDL5531EL LCD General Product Specification 6.2 Remote Control Remote Control: Type number: EURT57B093 Batteries included. Type number: R03-B500/01S 6.3 DFU CD-RO<(EDFU and DFU: English / German / Spanish SICP) French / Italian / Russian / Polish Turkish /Simplified Chinese on CD 6.4 Quick User Guide Quick Start Guide DFU: English / German / Spanish...
  • Page 98 BDL5531EL LCD General Product Specification...
  • Page 99 BDL5531EL LCD General Product Specification...

  • Page 100: Location Of Philips Logo

    BDL5531EL LCD General Product Specification Location of Philips Logo 7.4 Color for Resin / Paint Black 30% gloss front/Silver brush gloss decoration part/Stealth Black in mould back-cover. 7.5 Resins RoHS requirements. WEEE requirements. PC+ABS China Rohs required. ( sales in China only) 7.6 Paint Used...

  • Page 101: Texture/Glossing Of Housing

    BDL5531EL LCD General Product Specification 7.9 Texture/Glossing of Housing The texture area and texture no should follow Philips make-up sheet. The exterior surfaces shall have a uniform texture. Philips must approve the mold texturing. Detail document for texture refer to UN-D249.

  • Page 102: Label

    BDL5531EL LCD General Product Specification 7.14 Label Regulatory label / Carton label should follow Philips requirement. Detail document refer to Philips Engineering Reference Book. 7.15 Product Dimension / Weight Unit dimension (without stand) - 1259.8 x 731.9 x 59 mm...

  • Page 103: Pallet / Container Loading

    BDL5531EL LCD General Product Specification 7.17 Pallet / Container Loading Air shipment - 3 Sea container 20'(pallet/slip sheet) - 66 Sea container 40'(pallet/slip sheet) - 132 Sea container 40' High Cube (pallet/slip sheet) - 132 Container loading - CONTAINER SIZE 40’...

  • Page 104: Air Pressure

    BDL5531EL LCD General Product Specification 8.6 Air pressure Operating - 795 to 1013 mbar Storage - 300 to 1013 mbar Shipping - 300 to 1013 mbar 8.7 Environmental test Cold test (-25 degree,96 hours) Damp heat steady state (40 degree, 95% RH, 96 hours) Dry heat test (70 degree, 96 hours) 9.

  • Page 105: Emc Requirements

    Restriction on the use of certain hazardous substances. Lead, Cadmium, Mercury, Hexavalent Chromium, Polybrominated Bipheny1 (PBB) and Polybrominated Bipheny1 Ether (PBDE)(flame retardant). WEEE Producer (Philips) responsible for retailer take back schemes and recycling. -- System implemented. -- Collection and recycle targets.

  • Page 106: Ongoing Regulatory

    BDL5531EL LCD General Product Specification Ongoing Regulatory There's a possibility that other regulatory certificates will be required during the life of the product. It is the responsibility of the supplier to provide related documentation. DQE Test Items Template Product Release Test: DQE/DQA: The objective of Design Quality Assurance process is to define the activities to be taken by concerning within the Product Creation Process to manage the quality and reliability of products in a more coherent and systematic approach.

  • Page 107: Quality And Reliability Deliverables List

    BDL5531EL LCD General Product Specification 10.4 Quality and reliability deliverables list During product creation RFQ milestone the DQE has to provide deliverables list to supplier and discuss with them to perform quality and reliability evaluation and testing report per request in list to DQE for design quality and reliability review and validation.
  • Page 108 BDL5531EL LCD General Product Specification 1.3.7 Cross talk 1.3.8 Residual image 1.3.9 Image sticking 1.3.10 Brush effect (PDP) 1.3.11 Halation 1.3.12 Luminance loading 1.3.13 Pixel defects 1.3.14 Noise and self pollution 1.3.15 Microphony 1.3.16 High voltage regulation No need 1.3.17 Earth magnetic sensitivity No need 1.3.18...
  • Page 109 BDL5531EL LCD General Product Specification 2.14 Supresssion 2.15 Available surrond mode performance 2.16 Dolby 2.17 Virtual dolby 2.18 Unweighted and filter 2.19 Headphone performance 2.20 Auxiliary In/out Level 2.21 Thermal click noise TV Front end and Remote control Tuner sensitivity Tuning range Interference on IF harmonics Search tuning behavious...
  • Page 110 BDL5531EL LCD General Product Specification Under voltage Over voltage operation (290Vac) Over voltage protection Operational variation (+/- 20%) Brown in voltage Brown out voltage Mains frequency v N/A Start up and off behavious Power dissipation 4.10 Current consumption 4.11 Gain and Phase margin 4.12 Output voltage and Cross regulation 4.13...
  • Page 111 BDL5531EL LCD General Product Specification 5.24 AV Mode 5.25 TV Mode 5.26 Input Selection Function 5.27 PIP Function 5.28 Audio Test 5.29 Check Smart Control Function PW 780C refer BDL5585XL 5.30 PW 328B refer EEPROM mapping after power on-off cycle BDL5530EL 5.31 I2C Function Test...
  • Page 112 BDL5531EL LCD General Product Specification 6.16 Mechanical assembler quality 6.17 Vibration (2G/3 axial)/Thermal cycling Environment Reliability tests Cold, non operational and packed Dry heat, non operational and packed Thermal step stress, operational and non Qisda generic test PW packed 780C refer BDL5585XL Cold start up, operational and non packed PW 328B refer BDL5530EL...
  • Page 113 BDL5531EL LCD General Product Specification Rapid thermal transition test Vibration step stress test Combined test Compatibility Test Winlog DFMEA DFSS of critical parameter DQE Test Plan Allion Test HDMI ATC Except the above tests, Vendor and MMD will do more verify and acceptance based on CRS in development stage: Functionality and Performance Test VGA/HDMI EDID Test...
  • Page 114 BDL5531EL LCD General Product Specification HDMI: Req. ID Resolution according to VESA DMT standard Specification Resolution Refresh Horizontal Pixel Clock Standard Type Original Rate Frequency Document Date PCRES4 640 x 480 60 Hz 31.5 kHz 25.175 MHz Industry Standard n/a PCRES5 640 x 480 72 Hz 37.9 kHz...
  • Page 115 BDL5531EL LCD General Product Specification Test Input VGA PC Input +Audio L/R VGA D-sub Component video 1 (HD/SD) + Audio L/R YPbPr(480i/p, 720p, 1080i, 1080p) VIDEO + Audio L/R x 1 S-VIDEO x 1 HDMI input with HDCP (version 1.3) x 2 HDMI with HDCP (480i/p, 576 i/p, 720p, 1080i, 1080p) EDID tables filled in for all supported PC and Video...

  • Page 116: Design Quality And Reliability Review And Validation Procedure

    BDL5531EL LCD General Product Specification PIP source 0x84 Audio parameters get 0x43 Audio parameters set 0x42 Volume get 0x45 Volume set 0x44 Miscellaneous info 0x0F Smart power 0xDD Video alignment 0x70 Auto Adjust 0x70 Image Flip Get 0x2B Image Flip Set 0x2A Temperature Get 0x2F...

  • Page 117: Design Quality Review And Validation Evaluation Process

    BDL5531EL LCD General Product Specification 10.5.4 Design quality and reliability review validation items (Supported by test data or report from supplier) Electrical items Electrical functions /performances Software for user interface Thermal behavior Design critical parameter Design quality and reliability Mechanical items Mechanical functions /performance Design for assembly/disassembly Design critical parameter...

  • Page 119: Spare/ Recommended P Arts List

    BDL5531EL LCD Spare / Recommended parts list Spare parts change rule: Gray color: old parts can be ALT to new parts Gray color with delete line: old parts can not be used to this model Spare parts upgrade rule: last number +1 --> Latest version parts number Example old : 6K.0QC01.011...

  • Page 120: Pcba Photos

    120 BDL5531EL LCD Panel & PCBA photos ITEM PCM Philips 12NC Description Photo 5F.MLYVV.001 LCDM55 LD550EUD-SDA1/LGD CS.5J1FN.061 PACK MAIN BD(MMD)MI EP55SF1_31 5D.0RC07.021 PCBA PWR BD 300W UP3003-01BG 9B.0VE02.QBU SKD ASSY KEY BD WP08SF0 9B.0WF05.013 SKD AUDIO BD EP65SF0 9B.14F11.001 SKD PCBA IR BD EP42SF3 9B.0WF04.011...
  • Page 121 BDL5531EL LCD 0. Warning All ICs and many other semi -conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can 1.4 Attachment of SMDs reduce life drastically . When repairing, make sure that you are - Locate the SMD on the solder lands by means of tweezers and solder connected with the same potential as the mass of the unit via a wrist the component on one side.
  • Page 122 IC data sheet. So as not to damage neighbouring components, it may be necessary to reduce some temperatures and times. More Information For more information on how to handle BGA devices, visit this URL: http://www.atyourservice.ce.philips.com (needs subscription). After login, select Magazine, then go to Workshop Information. Here you will find Information on how to deal with BGA-ICs.

  • Page 123: Repair Flow Chart

    BDL5531EL LCD Repair Flow Chart 1.Check wire cable connection between main System power ON? board and keypad 2.Check VCC 5V in Check wire cable connection between back Back light on light and power board Check which one is fail? Check U38 U39 U43 output voltage (1.8V,3.3V,2.5V) is correct 1.Check IR/Lign wire cable Audio wire cable...
  • Page 124 124 BDL5531EL LCD Repair Flow Chart LCD Panel is no picture Keypad LED is ON? Check power is correctly? Power button operation is normal Check GPIO status Check GPIO status Check POWER ON control pin is High? Check input source and path is ready Check LCD12V and LVDS power sequence...
  • Page 125 BDL5531EL LCD Repair Flow Chart RS232 link fail 1. Check control pin RS232_TXEN status Check U28 pin20 is high? (default high) 2. Check R520 or R491 is mouted? Check U28 pin19 is high? Check control pin RS232_SHDN status (default high) Check J22 pin RX and TX Check cable or trace is normal ?
  • Page 126 126 BDL5531EL LCD Repair Flow Chart Audio output is no sound Check Audio board power 12V is correctly? Check control pin Check GPIO control pin (R277, R278) status AUDIO_SW_SE1’ 2 operation is normal Check mute pin Check GPIO control pin(R492) status AUDIO_VOL_ON is high or low To measure audio board U1 Check audio board U1 soldering or change...
  • Page 127 BDL5531EL LCD Repair Flow Chart 1. Check Q9 Q10 R162 R163 R164 Keypad LED fail 2. Check P3V3 3. Check J11 soldering 1. Check P5V, P2V5, P3V3, P1V8 No OSD image 2. Check J25 PWRBD_ON and LCD_BRT_CTRL Signal 1. 1. Check L55, L56, L57, R22, R32, R38 No PC input (VGA) 2.

  • Page 128: Repair Flow Chart

    128 BDL5531EL LCD Repair Flow Chart Check U1 operation normal? CVBS repeat output no signal Check U5 operation normal? VGA repeat output no signal Check U24 / U25 operation normal? DVI or HDMI picture display abnormal Check cable or change another IR board IR function fail Check Y4 waveform or U35 is operation Scheduling function fail...

  • Page 129: Safety Test Requirements

    BDL5531EL LCD Safety Test Requirements All units that are returned for service or repair must 3. Equipments and Connection pass the original manufactures safety tests. Safety 3.1. Equipments testing requires both Hipot and Ground Continuity For example : testing. - Zentech 9032 PROGRAMMABLE AUT O SAFETY HI-POT TEST INSTRUCTION TESTER 1.Application requirements...

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