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Sony KDL-40Z4100/B series Service Manual
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Sony KDL-40Z4100/B series Service Manual

Sony KDL-40Z4100/B series Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-40Z4100/B
KDL-40Z4100/B
KDL-40Z4100/S
KDL-40Z4100/S
KDL-46Z4100/B
KDL-46Z4100/B
KDL-46Z4100/S
KDL-46Z4100/S
ORIGINAL MANUAL ISSUE DATE: 5/2008
:UPDATED ITEM
REVISION DATE
5/2008
8/2008
8/2008
9-883-786-03
REMOTE COMMANDER
RM-YD024
RM-YD024
RM-YD024
RM-YD024
RM-YD024
RM-YD024
RM-YD024
RM-YD024
SUBJECT
No revisions or updates are applicable at this time.
Reissue entire manual due to multiple updates.
Updated reference to LCD Panels service manual. Replaced pages 84, 86, & 88.
Removed Appendix B. Replaced page 3.
DESTINATION
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
LCD DIGITAL COLOR TELEVISION
EX1
CHASSIS

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Summary of Contents for Sony KDL-40Z4100/B series

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40Z4100/B RM-YD024 US/CND KDL-40Z4100/B RM-YD024 MX/LATIN AMERICA KDL-40Z4100/S RM-YD024 US/CND KDL-40Z4100/S RM-YD024 MX/LATIN AMERICA KDL-46Z4100/B RM-YD024 US/CND KDL-46Z4100/B RM-YD024 MX/LATIN AMERICA KDL-46Z4100/S RM-YD024 US/CND KDL-46Z4100/S RM-YD024 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 5/2008 :UPDATED ITEM...
  • Page 2 Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40Z4100/B RM-YD024 US/CND KDL-40Z4100/B RM-YD024 MX/LATIN AMERICA KDL-40Z4100/S RM-YD024 US/CND KDL-40Z4100/S RM-YD024 MX/LATIN AMERICA KDL-46Z4100/B RM-YD024 US/CND KDL-46Z4100/B RM-YD024 MX/LATIN AMERICA KDL-46Z4100/S RM-YD024 US/CND KDL-46Z4100/S RM-YD024 MX/LATIN AMERICA KDL-46Z4100 RM-YD024 LCD DIGITAL COLOR TELEVISION...

  • Page 3: Table Of Contents

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 SECTION 3: DIAGRAMS ..............56 3-1. Circuit Boards Location ............56 Warnings and Cautions - English ........... 6 Warnings and Cautions - French ............ 7 3-2. Printed Wiring Boards and Schematic Diagrams Information .........

  • Page 4: Specifi Cations

    The TV Guide On Screen system is manufactured under license from Gemstar-TV “PLAYSTATION” is a registered trademark Guide International, Inc. and/or one of its and “PS3” is a trademark of Sony Computer affiliates. Entertainment Inc. The TV Guide On Screen system is protected...
  • Page 5 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S KDL-46Z4100/B & 46Z4100/S Speaker Output 10W+10W 10W+10W 45 X 200 mm 45 X 200 mm Dimensions (W x H x D) with stand 994 x 654 x 279 mm 1,079 x 734 x 307 mm x 25 x 11 in x 29 x 12 without stand...

  • Page 6: Warnings And Cautions - English

    Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...

  • Page 7: Warnings And Cautions - French

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.

  • Page 8: Safety-Related Component Warning

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 9 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 10: Safety Check-Out

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 11: Self-Diagnostic Function

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 12 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S LED Indicators Number of times Diagnostic Item STANDBY lamp Possible Location Description flashes Main Power 2 times Power Supply Board Main Board DC Alert 3 times Power Supply Board Panel Alert 5 times LCD Panel Main Board Backlight 6 times Power Supply Board Balancer Board (ETC-Inverter MT Board) Temp...

  • Page 13: Section 1: Disassembly

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SECTION 1: DISASSEMBLY 1-1. REAR COVER AND SWITCH UNIT (CONTAINS H1 BOARD) REMOVAL Remove 2 screws from Terminal Position Remove 4 screws Remove 2 Screw Caps from Rear Cover Remove 15 screws (KDL-40Z4100/B & 40Z4100/S ONLY) Remove 17 screws (KDL-46Z4100/B & 46Z4100/S ONLY) Disconnect 1 connector and slide out Switch Unit Rear Cover Screw Cap...

  • Page 14: G4 Board (Power Unit) Removal

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 1-3. G4 BOARD (POWER UNIT) REMOVAL Disconnect 3 connectors Remove 6 screws Release board holders Disconnect 4 connectors Remove 6 screws G4 Board (Power Unit) D3Z Board 1-4. TABLE-TOP STAND AND UNDER COVER REMOVAL Remove 4 screws Remove 2 screws Table-Top Stand Assembly Under Cover KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 15: Ac Inlet And Ac Bracket Removal

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 1-5. AC INLET AND AC BRACKET REMOVAL Remove 2 screws Remove 2 screws AC Inlet AC Bracket 1-6. SPEAKERS, UNDER BAR, SCREW CAPS, H3V BOARD, AND H4 BOARD REMOVAL Remove 2 Screw Caps from Under Bar Remove 2 screws from Under Bar Slide out Speaker units from Bezel Disconnect 1 connector and release IR Guide hooks to remove H4 Board Disconnect 1 connector and Slide out H3V Board from Bezel...

  • Page 16: Vesa Frames And Bottom Bracket Removal

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 1-7. VESA FRAMES AND BOTTOM BRACKET REMOVAL Remove 4 screws from VESA Frames Remove 4 screws Remove 4 screws 1-8. LCD PANEL REMOVAL Disconnect 2 connectors Remove 3 screws (KDL-40Z4100/B & 40Z4100/S ONLY) Remove 5 screws (KDL-46Z4100/B & 46Z4100/S ONLY) NOTE: The LVDS cable can only be installed one way.

  • Page 17: Balancer (Etc-Inverter) Mt Board Removal

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 1-9. BALANCER (ETC-INVERTER) MT BOARD REMOVAL Remove 6 screws from board cover Remove 1 screw Slide out Inverter Board from Light Sockets LCD Panel Balancer Board Cover REMOVE SCREWS REMOVE SECURING CONNECTOR AND Light Sockets SHIELD PULL BOARD TO THE RIGHT SHIELD REMOVAL BALANCER (ETC-INVERTER) BOARD REMOVAL...

  • Page 18: Baffl Es, Ir Guide And Clear Panel Removal

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 1-10. BAFFLES, IR GUIDE AND CLEAR PANEL REMOVAL Remove 2 screws from Baffl es (KDL-46Z4100/B & 46Z4100/S ONLY) Remove 3 screws Remove 2 screws Disconnect one connector and slide out from Bezel Baffle Clear Panel IR Guide Baffle Illumination Module KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 19: Wire Dressing

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S WIRE DRESSING KDL-40Z4100/B & 40Z4100/S ONLY LEGEND ) . l H BOARD/SPEAKER HARNESS ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is. Center of panel KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 20 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS (CONTINUED) ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is. Apply Sheet Core C over Black UL Tape on Harness (2 places).
  • Page 21 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS: LIGHTED SONY LOGO ) . l ) . l Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 22 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS ) . l ) . l Apply Sheet Core C to Harness. Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C. Apply LCD Tape over speaker wires. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 23 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS ) . l ) . l MAKE SURE wires are routed On SIDE of Panel. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 24 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND MAIN HARNESS ROUTING/DRESSING ) . l ) . l Apply Sheet Core C as shown. Make sure harness wires are BELOW Top edge of panel! Center of Panel KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 25 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND MAIN HARNESS ROUTING/DRESSING (CONTINUED) ) . l ) . l Apply LCD Tape to secure Switch Assy wires to SIDE of Panel. (2 Places) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 26 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND BALANCER BOARD CABLE ROUTING ) . l ) . l Gently push wires down to make sure Level of the wires are below the Metal panel shield case. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 27 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND LEFT SPEAKER HARNESS DRESSING ) . l ) . l Apply Sheet Core C to Secure Main Harness to panel lower edge. Apply LCD tape to secure Left Speaker wires. DO NOT Dress speaker wires in Slide Clamp. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 28 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND BU BOARD WIRE ROUTING/DRESSING ) . l ) . l BU-Bd Wire Routing/Dressing Dress harness in slide Clamps as shown. (2 places) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 29 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND MAIN HARNESS ROUTING ) . l ) . l 40Z Main Harness Routing CAUTION Make sure Main Harness wires do NOT cross over Terminal Jacks (Pinch Point with Rear Cover) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 30 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND 3P HIGH VOLTAGE CONN ASSY ROUTING ) . l ) . l 1-835-185-11 H.V. Connector Assy. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 31 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND MAIN HARNESS, D3Z HARNESS ROUTING AND DRESSING ) . l ) . l Apply Sheet Core C as shown. Use Plastic “button” on panel as guide for tape placement. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 32 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND LVDS CABLE ROUTING ) . l ) . l 40Z LVDS Cable has ONE YELLOW UL TAPE Band Apply 3x5mm screw to secure LVDS metal tabs (2 places) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 33 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND INSTALLATION PROCEDURE FOR ) . l MDF-61 CONNECTOR ) . l STEP1: ALIGN CONNECTOR STEP3: PUSH DOWN ON BLACK STEP2: INSTALL CONNECTOR LOCK TAB TO SEAT CONNECTOR. WHEN CONNECTOR IS SEATED IT WILL “CLICK” INTO PLACE. “HRS”...
  • Page 34 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND HIGH VOLTAGE MDF-61 WIRE ROUTING ) . l ) . l High Voltage MDF-61 Wire Routing MDF- 61 (NEW) CONNECTOR 1-835-433-11; 100mm LENGTH Installation: 1. Align connector in header 2. Push Black Button on top of Conn. 3.
  • Page 35 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND 2P AC INLET ) . l ) . l Apply Sheet Core C as shown. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 36 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-40Z4100/B & 40Z4100/S ONLY LEGEND BEZEL GROUNDING WIRE (ALUMINUM BEZEL ONLY) ) . l 40Z BEZEL GROUNDING WIRE ) . l (ALUMINUM BEZEL ONLY) Route ground wire UNDER the clear panel screw tab. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 37: Kdl-46Z4100/B & 46Z4100/S Only

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel bottom as Reference where center of panel is. Center of panel KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 38 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS (CONTINUED) ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is. Apply Sheet Core C over Black UL Tape on Harness (2 places).
  • Page 39 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND H BOARD/SPEAKER HARNESS: LIGHTED SONY LOGO ) . l ) . l Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 40 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS ) . l ) . l Apply Sheet Core C to Harness. Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C. H3V-Bd MAKE SURE wires are routed on SIDE of Panel.
  • Page 41 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS: H3 BOARD ROUTING ) . l ) . l Apply LCD Tape to secure Wires to SIDE of panel. Use UL tape and split in harness as a guide where to place LCD Tape.
  • Page 42 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND MAIN HARNESS ROUTING/DRESSING ) . l ) . l Apply LCD Tape to secure Switch Assy wires to SIDE of Panel. (2 Places) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 43 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND MAIN HARNESS ROUTING/DRESSING (CONTINUED) ) . l ) . l Apply Sheet Core C as shown. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 44 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING ) . l ) . l BU-Bd Wire Routing & Dressing Dress harness in slide Clamps as shown. (2 places) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 45 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND 13P HARNESS DRESSING ) . l ) . l 13P Harness Dress Dress 13P Conn Assy in Slide Clamp as shown. Apply Sheet Core C Tape to Cable as shown. Make sure wires have Slack between connector and Sheet Core C tape.
  • Page 46 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING CAUTION POINT ) . l ) . l Keep Area in Red Box CLEAR of any Cables. Connector needs to be CLEAR to Plug in JIG CONNECTOR. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 47 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND BALANCER BOARD CABLE ROUTING ) . l ) . l Gently push wires down to make sure Level of the wires are below the Metal panel shield case. Apply Sheet Core C as shown. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 48 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND LEFT SPEAKER HARNESS DRESSING ) . l ) . l Apply LCD tape to secure Left Speaker wires. NOTE: LEFT Speaker wires are NOT dressed in slide clamp. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 49 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND MAIN HARNESS ROUTING ) . l CAUTION ) . l Make sure Main Harness wires do NOT cross over Terminal Jacks (Pinch Point with Rear Cover) KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 50 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND 2P HIGH VOLTAGE CONN ASSY ROUTING ) . l ) . l 1-835-185-11 H.V. Connector Assy. KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 51 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND MAIN HARNESS, D3Z HARNESS AND AC INLET ROUTING AND DRESSING ) . l ) . l Apply Sheet Core C as shown. Place Sheet Core C adjacent to LCD Tape on D3Z Harness. DO NOT place Sheet Core C on top LCD Tape.
  • Page 52 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND LVDS CABLE ROUTING ) . l 46Z LVDS Cable has ) . l TWO YELLOW UL TAPE Bands Use Lines etched in Panel as guide where to place Sheet Core C. Apply Sheet Core C as shown (2 Places) Apply 3x5mm screw to secure LVDS metal tabs (2 places)
  • Page 53 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S KDL-46Z4100/B & 46Z4100/S ONLY LEGEND INSTALLATION PROCEDURE FOR ) . l ) . l MDF-61 CONNECTOR STEP1: ALIGN CONNECTOR STEP3: PUSH DOWN ON BLACK STEP2: INSTALL CONNECTOR LOCK TAB TO SEAT CONNECTOR. WHEN CONNECTOR IS SEATED IT WILL “CLICK” INTO PLACE. STEP4: PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 54: Section 2: Service Adjustments

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA TVLF CHECK SERVICE There are no adjustments necessary for these models. All data has COLOR ADJ 00100 been set for optimal viewing for our customers. The following sections R_DRV are for informational purposes only. DIGITAL PROGRAM : H801.03 0070 DATA...

  • Page 55: Using The Remote Commander To View Service Data

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 2-4. USING THE REMOTE COMMANDER TO TV POWER VIEW SERVICE DATA DISPLAY Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a second of each other: Channel 5 Volume +...

  • Page 56: Section 3: Diagrams

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION G4 BOARD (POWER UNIT) Illumination Module SWITCH UNIT (Contains H1 Board) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
  • Page 57 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE Base...

  • Page 58: Block Diagram

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 3-3. BLOCK DIAGRAM 1 US Block Diagram (Z) 1 US Block Diagram (Z) Rear Inputs 480i YOUT for CC Trident Trident for ATSC FHD Panel Digital Video Video SW Video SW NTSC for PAP with HFR LVDS ITU-R BT.656 S + Video1 NTSC for CC ITU-R BT.1120...

  • Page 59: Schematics And Supporting Information

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 3-4. SCHEMATICS AND SUPPORTING INFORMATION BU BOARD SCHEMATIC DIAGRAM (1 OF 12) A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y A_V1_IN_Y — R1021 *J1201 D3.3V 1/10W VD1001 RN-CP A_LINEOUT 0.5% A_SPDIF_OUT A_V1_IN_C R1004 C1204 0 . 1 1/10W D3.3V RN-CP A_V1_IN_S2SW 1005 VD1002 Opt/Audio Output C1001 1608 A_V1_IN_SSW —...

  • Page 60: Bu Board Schematic Diagram (2 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (2 OF 12) — AU_13V F2001 D3.3V AUDIO_13V C2070 L2001 F2000 1.6A AWF_AMP C2009 C2072 *RB2029 0 . 0 0 1 C2128 0 . 0 1 1005 — 1005 C2003 C2004 SW_FAULT 0 . 0 1 GND_AU SW_FAULT 0 .

  • Page 61: Bu Board Schematic Diagram (3 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (3 OF 12) STBY3.3V_2 << STBY3.3V >> FL3001 STBY3.3V FB3001 M24256-BWMN6TP(A) IC3003 RESET R3018 R3011 EEPROM 2 . 2 k 1/16W — 1/16W CHIP R3010 RN-CP C3006 0.5% 1/16W 0 . 1 CHIP JL3003 C3013 1005 NVM_WP C3012...

  • Page 62: Bu Board Schematic Diagram (4 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (4 OF 12) D3.3V HP_VCC_33 — EGPA0 AC26 WX2_RXO_N0 RXO_N0 VL1.0 DPA_0 TA1M FL4701 EGPA1 WX2_RXO_P0 RXO_P0 AC25 DPA_1 TA1P VDDF DVDD1 EGPA2 WX2_RXO_N1 RXO_N1 FB4703 DPA_2 C4728 C4741 C4748 0 . 1 0 . 0 0 1 VDDF DVDD2 EGPA3...

  • Page 63: Bu Board Schematic Diagram (5 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (5 OF 12) — DDR_1.8V WX2_DDR_1.8V FB4902 DDR2_A_DQ0 AA23 VDDM FB4900 AA24 DDR2_A_DQ1 DDR2_A0 DDR2_A_DQ0 C4901 C4928 C4929 C4930 C4931 VDDM 0 . 0 1 0 . 0 0 1 0 . 0 0 1 0 .

  • Page 64: Bu Board Schematic Diagram (6 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (6 OF 12) HDMI5V HDMI3.3V — PC-R CL5007 PC_R FB5001 PC-G PCA9517DP CL5008 IC5211 PC_G FB5002 PC-B CL5009 VCCA VCCB PC_B FB5003 C5211 SCLA SCLB DDC_SCL 0 . 0 1 R5001 R5003 R5005 SDAA SDAB IC5251 PS5000 DDC_SDA...

  • Page 65: Bu Board Schematic Diagram (7 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (7 OF 12) R7082 C7066 1/16W 330p RN-CP 0.5% R7094 1/16W — CHIP R7070 R7076 R7083 R7090 REG12V 100k 1/16W 1/16W 1/16W 1/16W RN-CP RN-CP CHIP RN-CP D1.8V 0.5% 0.5% 0.5% F7003 R7080 C7070 C7045 C7074 1/16W IC7006...

  • Page 66: Bu Board Schematic Diagram (8 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (8 OF 12) — D1.2V D3.3V D3.3V_IO — FL7200 VDDC VDDR3 MSCLK C7200 C7215 C7229 C7258 C7250 C7317 C7271 C7301 C7269 C7279 C7300 VDDC VDDR3 4 . 7 4 . 7 MSDATA(0) 6.3V 6.3V 6.3V 6.3V 6.3V 6.3V...

  • Page 67: Bu Board Schematic Diagram (9 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (9 OF 12) D1.8V JL7409 FB7401 C7406 0 . 1 DDR2 (x16) — 1005 VDDR_MEM_1.8V IC7401 HYB18TC1G160CF-2.5 MEM_DQ0 DQA_0 FAD5_PAD MEM_DQ1 VDD1 DQA_1 MEM_DQ2 DQA_2 — MEM_DQ3 VSS1 DQA_3 MEM_A12 MEM_DQ4 VSSQ1 DQA_4 MEM_QS#1 FAD(0) MEM_DQ5 MEM_QS#1 UDQS#...

  • Page 68: Bu Board Schematic Diagram (10 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (10 OF 12) USB1.1 PORTA C7505 — 100p USB1.1_/OVRCUR 1005 USB1.1VBUS JL7521 USB_OVRCURb R7505 JL7522 USB1.1N 1/16W USB1.1PA CHIP USB1.1P JL7523 USBPA USB1.1NA USB1.1GND JL7524 USBNA D5V_USB DVICLK USB1.1PB DVIDATA(0) V2_DET USBPB C7566 USB1.1NB DVIDATA(1) HPD_DET2 0 .

  • Page 69: Bu Board Schematic Diagram (11 Of 12)

    1005 A32V_MONI VI_IN14 AFT_DN CL7613 AH12 5V_TU IF_AGC RB7601 VI_IN15 AFT_UP 2 . 2 k CL7612 C7714 JL7625 0 . 1 IF_AGC SONY TUNER RB7600 1005 JL7626 AK10 D_IF1 VI_IN16 R7616 C7679 GPIOC(0) JL7627 AH10 1/16W 5V_TU 5V_VIF D_IF2 VI_IN17...

  • Page 70: Bu Board Schematic Diagram (12 Of 12)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S BU BOARD SCHEMATIC DIAGRAM (12 OF 12) — TXOUT_L0N TXOUT_L0P TXOUT_L1N TXOUT_L1P — TXOUT_L2N TXOUT_L2P EGPHSI EGPHSI TXCLK_LN TXCLK_LP EGPVSI D3.3V FB7850 EGPVSI TXOUT_L3N EGPPCI — EGPPCI TXOUT_L3P C7855 TC74VCX162374(EL,F 1608 IC7850 TXOUT_L4N TXOUT_L4P DVOCLK0 1/OE EGPG7 EGPG3_FF EGPG3 D2.5V_2 EGPG6 EGPG2...
  • Page 71 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [VIDEO SW & I, O, AUDIO, BE MICRO, TRIDENT WX-2, TRIDENT DDR SDRAM, HDMI, PC, POWER SUPPLY, X245 GND, PWR, XTAL, PLL, RESET, PERIPHERAL, X245 DDR2, FLASH, NVM, FLEXBUS, STRAP, X245 AUDIO IF, USB1.1, USB 2.0, ETHERNET, X245 FRONTEND, ADC, GPIOC, TUNER, X245 DVO OUTPUT (ITU656.GRAPHICS) COMPONENT SIDE CONDUCTOR SIDE F7005:1.6A 36V...

  • Page 72: D3Z-40 Board Schematic Diagram (Kdl-40Z4100/B & 40Z4100/S Only)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S D3Z-40 BOARD SCHEMATIC DIAGRAM (KDL-40Z4100/B & 40Z4100/S ONLY) JW6601 EY6600 EY6601 L6600 68uH JL6600 JW6602 FB6600 FB6602 CN6600 1.1uH 1.1uH EY6622 EY6602 — C6600 PFC_OUT 450V PRI_GND EY6604 EY6623 EY6603 *D6604 EY6714 S3K60 EY6605 C6797 JL6601 JW6611 450V JW6603 EY6710 R6700 JW6604...

  • Page 73: D3Z-46 Board Schematic Diagram (Kdl-46Z4100/B & 46Z4100/S Only)

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S D3Z-46 BOARD SCHEMATIC DIAGRAM (KDL-46Z4100/B & 46Z4100/S ONLY) JW6601 EY6600 EY6601 L6600 68uH JL6600 JW6602 FB6600 FB6602 CN6600 1.1uH 1.1uH EY6622 EY6602 C6600 PFC_OUT — 450V EY6604 PRI_GND EY6623 EY6603 *D6604 EY6714 S3K60 C6797 JL6601 EY6605 JW6611 450V JW6603 EY6710 R6700 JW6604...
  • Page 74 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [INVERTER] [INVERTER] COMPONENT SIDE CONDUCTOR SIDE — EY6705 EY6641 — A6601 C6711 EY6651 EY6650 CN6707 C6711 FB6604 — — EY6623 D6614 EY6635 FB6605 FB6607 EY6622 JW6611 D6705 FB6611 — — D6613 Q6601 EY6640 D6603 D6607 EY6704 C6603 D6615 EY6600 EY6701 EY6619 D6609...

  • Page 75: G4 Board Schematic Diagram

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S G4 BOARD SCHEMATIC DIAGRAM — — — — — — — — — — — — — — — KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 76 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [POWER] COMPONENT SIDE — — — — — — — — KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 77 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [POWER] CONDUCTOR SIDE — — — — — — — — KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 78: H3V Board Schematic Diagram

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S H3V BOARD SCHEMATIC DIAGRAM — CL307 CL306 — R302 CL301 CL302 JL303 CL305 1/16W 0.5% RN-CP D308 FR1105W — Q301 Q305 Q302 Q303 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 IOUTGND VCC — PICTURE OFF[RED&GREEN] POWER[GREEN] STANDBY[RED] TIMER[RED] Q306 ISA1602AM1TP-1EF — Optical Sensor IR/LED —...
  • Page 79 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [LED, IR] COMPONENT SIDE 1-876-418-11 (172963711) A-1494- 141-A — CN301 [LED, IR] CONDUCTOR SIDE TREC — (172963711) STBY 1-876-418-11 PICOFF DATA TIMER KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 80: H4 Board Schematic Diagram

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S H4 BOARD SCHEMATIC DIAGRAM — — CL403 SIRCS CL401 STBY3.3V R402 CL402 C402 1/16W 6.3V CHIP CHIP *CN401 1/16W 2012 — R401 1005 220p C401 — SIRCS — A-1494-139-A <EX1> H4 — KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...
  • Page 81 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S [SIRCS] COMPONENT SIDE cam15 cam15 — CL403 CL403 CN401 CN401 R452 R452 CL401 CL401 — CL402 CL402 R451 R451 R450 R450 — — [SIRCS] CONDUCTOR SIDE — — — KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 82: Semiconductors

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 3-5. SEMICONDUCTORS – KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S...

  • Page 83: Section 4: Exploded Views

    (SCREWS TO ATTACH TABLE-TOP STAND TO TV) 3-299-766-01 CATCHER For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to Wall Mount Brackets.

  • Page 84: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 7-682-948-01 SCREW +PSW 3X8 4-635-966-01...

  • Page 85: Connectors

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-591-01 SCREW, (+)PSW M3X5 NOTE: The LVDS cable can only be installed one way.

  • Page 86: Bezel Assembly And Lcd Panel

    See Appendix A: Encryption Key Components in the back of this manual. 4-4. BEZEL ASSEMBLY AND LCD PANEL (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16...

  • Page 87: Screw Legend

    See Appendix A: Encryption Key Components in the back of this manual. 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) KDL-40Z4100/B & 40Z4100/S DISCRIPTION REMARKS...

  • Page 88: Section 5: Electrical Parts List

    KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 89 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2013 1-100-916-11 CERAMIC CHIP 0.1μF C2063 1-114-214-81 CERAMIC CHIP 470pF C2015 1-114-331-11 CERAMIC CHIP 4.7μF C2064 1-114-214-81 CERAMIC CHIP 470pF C2065 1-100-764-21 ELECT CHIP 4.7μF C2016 1-135-366-11 ELECT CHIP 100μF C2018...
  • Page 90 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4705 1-100-916-11 CERAMIC CHIP 0.1μF C3001 1-100-905-11 CERAMIC CHIP 0.001μF 10% C4706 1-100-916-11 CERAMIC CHIP 0.1μF C3002 1-100-905-11 CERAMIC CHIP 0.001μF 10% C4707 1-100-916-11 CERAMIC CHIP 0.1μF C3003 1-100-905-11 CERAMIC CHIP...
  • Page 91 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4780 1-114-332-11 CERAMIC CHIP 22μF 6.3V C4941 1-112-777-11 CERAMIC CHIP 0.01μF C4784 1-114-332-11 CERAMIC CHIP 22μF 6.3V C4942 1-112-777-11 CERAMIC CHIP 0.01μF C4943 1-112-777-11 CERAMIC CHIP 0.01μF C4785 1-114-332-11 CERAMIC CHIP...
  • Page 92 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7054 1-100-916-11 CERAMIC CHIP 0.1μF C7103 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7055 1-100-905-11 CERAMIC CHIP 0.001μF 10% C7104 1-100-916-11 CERAMIC CHIP 0.1μF C7105 1-100-916-11 CERAMIC CHIP 0.1μF C7056 1-114-320-11 CERAMIC CHIP...
  • Page 93 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7162 1-112-066-11 CERAMIC CHIP 10μF C7229 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7163 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7230 1-114-130-11 CERAMIC CHIP 1μF 6.3V C7231 1-114-130-11 CERAMIC CHIP 1μF 6.3V C7164...
  • Page 94 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7285 1-100-916-11 CERAMIC CHIP 0.1μF C7423 1-100-916-11 CERAMIC CHIP 0.1μF C7289 1-100-916-11 CERAMIC CHIP 0.1μF C7425 1-100-916-11 CERAMIC CHIP 0.1μF C7504 1-100-916-11 CERAMIC CHIP 0.1μF C7290 1-100-916-11 CERAMIC CHIP 0.1μF C7291...
  • Page 95 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7555 1-114-331-11 CERAMIC CHIP 4.7μF C7677 1-164-860-11 CERAMIC CHIP 27pF C7557 1-112-777-11 CERAMIC CHIP 0.01μF C7678 1-164-860-11 CERAMIC CHIP 27pF C7679 1-112-781-11 CERAMIC CHIP 1μF C7560 1-112-066-11 CERAMIC CHIP 10μF C7561...
  • Page 96 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 97 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 98 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 99 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1203 1-218-957-11 RES-CHIP 2.2K 1/16W R2066 1-218-990-81 SHORT CHIP R1204 1-218-981-91 RES-CHIP 220K 1/16W R2093 1-218-941-11 RES-CHIP 1/16W R2102 1-218-990-81 SHORT CHIP R1205 1-218-989-11 RES-CHIP 1/16W R1206 1-218-957-11 RES-CHIP 2.2K...
  • Page 100 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4713 1-216-864-11 SHORT CHIP R5132 1-218-973-11 RES-CHIP 1/16W R4714 1-218-937-11 RES-CHIP 1/16W R5133 1-208-683-11 METAL CHIP 0.50% 1/16W R5137 1-218-961-11 RES-CHIP 4.7K 1/16W R4716 1-216-864-11 SHORT CHIP R4717 1-218-965-11 RES-CHIP...
  • Page 101 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7081 1-208-923-11 METAL CHIP 0.50% 1/16W R7147 1-218-941-81 RES-CHIP 1/16W R7082 1-208-911-11 METAL CHIP 0.50% 1/16W R7148 1-208-687-11 METAL CHIP 1.5K 0.50% 1/16W R7149 1-208-911-11 METAL CHIP 0.50% 1/16W R7083 1-218-941-81...
  • Page 102 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7508 1-208-635-11 METAL CHIP 0.50% 1/16W R7600 1-218-949-11 RES-CHIP 1/16W R7510 1-218-959-11 RES-CHIP 3.3K 1/16W R7604 1-218-953-11 RES-CHIP 1/16W R7606 1-218-941-81 RES-CHIP 1/16W R7511 1-218-965-11 RES-CHIP 1/16W R7512 1-218-965-11 RES-CHIP...
  • Page 103 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR BRIDGE RB3030 1-234-375-21 RES, NETWORK 1K (1005X4) RB1202 1-239-674-81 RESISTOR, NETWORK 100 RB3031 1-234-375-21 RES, NETWORK 1K (1005X4) RB3032 1-234-372-11 RES, NETWORK 100 (1005X4) RB1302 1-239-674-81 RESISTOR, NETWORK 100 RB1303 1-239-674-81...
  • Page 104 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB7207 1-239-674-81 RESISTOR, NETWORK 100 VD1211 1-802-493-21 VARISTOR, NETWORK (1005X2) RB7208 1-239-698-11 RESISTOR, NETWORK 10K VD1212 1-802-493-21 VARISTOR, NETWORK (1005X2) VD1213 1-802-493-21 VARISTOR, NETWORK (1005X2) RB7210 1-239-698-11 RESISTOR, NETWORK 10K RB7400 1-239-674-81...
  • Page 105 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6747 1-100-566-91 CERAMIC CHIP 0.1μF C6748 1-100-566-91 CERAMIC CHIP 0.1μF C6749 1-100-566-91 CERAMIC CHIP 0.1μF C6751 1-162-927-11 CERAMIC CHIP 100pF A-1536-221-A D3Z-40 BOARD, COMPLETE (KDL-40Z4100/B & 40Z4100/S ONLY) C6752 1-162-927-11 CERAMIC CHIP...
  • Page 106 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 107 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 108 KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 109 (SCREWS TO ATTACH TABLE-TOP STAND TO TV) 3-285-980-01 CARTON, INDIVIDUAL (46) For product protection and safety reasons, Sony strongly recommends that (KDL-46Z4100/B & 46Z4100/S ONLY) you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to...

  • Page 110: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 111 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

This manual is also suitable for:

Kdl-40z4100/s seriesKdl-40z4100/bKdl-40z4100/sKdl-46z4100/bKdl-46z4100/s

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