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Philips 32PFL3605/77 Service Manual
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Philips 32PFL3605/77 Service Manual

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Colour Television
Contents
11. Styling Sheets
Styling Sheet 32" - 42"
©
Copyright 2010 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Published by JA/WSK 1067 BU TV Consumer Care, the Netherlands
Page
2
2
5
9
29
31
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41
42
43
Drawing PWB
(B01)
44
56-57
(B02)
45
56-57
(B03)
46
56-57
(B04)
47
56-57
48
56-57
(B06)
49
56-57
(B07)
50
56-57
(B08)
51
56-57
(B09)
52
56-57
(B10)
53
56-57
(B11)
54
56-57
(B12)
55
56-57
58
59
60
Chassis
RAM1.0L
Subject to modification
EN 3122 785 19000
LA
18930_000_100308.eps
100308

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  • Page 1: Table Of Contents

    All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by JA/WSK 1067 BU TV Consumer Care, the Netherlands...

  • Page 2: Revision List

    Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers. Table 2-1 Described Model Numbers: Model Number Styling Published in 32PFL3605/77 Dali 3122 785 19000 32PFL3615/77 Dali 3122 785 19000 42PFL3605/77...
  • Page 3 Technical Specifications, Connections RAM1.0L LA EN 3 Connections 18930_001_100309.eps 100312 Figure 2-1 Connection overview Note: The following connector colour abbreviations are used 4 - USB2.0 (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow. 10000_022_090121.eps 2.3.1 Side Connections...
  • Page 4 EN 4 RAM1.0L LA Technical Specifications, Connections 2.3.2 Rear Connections 9 - HDMI 1, 2: Digital Video, Digital Audio - In 5 - Aerial - In - IEC-type (EU) Coax, 75 ohm 10000_017_090121.eps 090428 6 - Cinch: Audio - Out Figure 2-4 HDMI (type A) connector Rd - Audio - R 0.5 V...

  • Page 5: Precautions, Notes, And Abbreviation List

    3.3.3 Spare Parts external damage. • Check the strain relief of the Mains/AC Power cord for For the latest spare part overview, consult your Philips Spare proper function. Part web portal. • Check the electrical DC resistance between the Mains/AC...
  • Page 6 EN 6 RAM1.0L LA Precautions, Notes, and Abbreviation List The third digit in the serial number (example: Abbreviation List AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the 0/6/12 SCART switch control signal on A/V specific TV set.
  • Page 7 6.5 MHz. L' is Band (VESA standard for communication I, L is all bands except for Band I channel and display). Using E-DDC, LG.Philips LCD (supplier) the video source can read the EDID Loudspeaker information form the display.
  • Page 8 SOPS Self Oscillating Power Supply Serial Peripheral Interface bus; a 4- wire synchronous serial data link standard S/PDIF Sony Philips Digital InterFace SRAM Static RAM Service Reference Protocol Small Signal Board Spread Spectrum Clocking, used to reduce the effects of EMI...

  • Page 9: Mechanical Instructions

    Mechanical Instructions RAM1.0L LA EN 9 4. Mechanical Instructions Index of this chapter: Notes: 4.1 Cable Dressing • Figures below can deviate slightly from the actual situation, 4.2 Service Positions due to the different set executions. 4.3 Assembly/Panel Removal 4.4 Set Re-assembly.
  • Page 10 EN 10 RAM1.0L LA Mechanical Instructions 18930_120_100303.eps 100303 Figure 4-2 Cable dressing (42") Service Positions For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools.
  • Page 11 Mechanical Instructions RAM1.0L LA EN 11 Assembly/Panel Removal 4.3.1 Rear Cover 18930_100_100302.eps 100305 Figure 4-3 Rear cover removal (32") 18930_121_100303.eps 100303 Figure 4-4 Rear cover removal (42") 2010-Jul-02...
  • Page 12 EN 12 RAM1.0L LA Mechanical Instructions Warning: Disconnect the mains power cord before removing the rear cover. Figure 4-3 Figure 4-4. 1. Remove the 3 different kind of fixation screws that secure the rear cover. 2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.
  • Page 13 Mechanical Instructions RAM1.0L LA EN 13 Figure 4-5 Figure 4-6. 1. Unplug the speaker connector [1] from the SSB and remove the wire wrap from this cable. 2. Remove the fixation screws from the speakers [2]. 3. Take the speakers out. When defective, replace the whole unit.
  • Page 14 EN 14 RAM1.0L LA Mechanical Instructions 4.3.6 Bezel removal 18930_102_100303.eps 100305 Figure 4-9 Bezel removal (32") 18930_123_100305.eps 100305 Figure 4-10 Bezel removal (42") Figure 4-9 Figure 4-10. 1. Remove the speakers as described earlier. 2. Remove the panel holders [3] (42" version only). 3.
  • Page 15 Mechanical Instructions RAM1.0L LA EN 15 4.3.7 IR/LED Board 1. Remove the SSB as described earlier. 2. Remove the PSU as described earlier. 3. Remove the stand support plate as described earlier. 4. Remove the bezel as described earlier. 5. Remove the Vesa spacer as shown in Figure 4-12 by using a 10 m.m.

  • Page 16: Service Modes, Error Codes, And Fault Finding

    Toggling between menus CSM1, -2 and -3 can be done by means of the “CURSOR-DOWN/UP” knob. CSM1 • Set Type Philips Model type number (16 characters maximum) • Production code Displays the production serial number of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM.
  • Page 17 SSB Displays the 12NC of the SSB (Small Signal Board). Introduction • Display Displays the 12NC of the display (LCD Panel). ComPair (Computer Aided Repair) is a Service tool for Philips • PSU Displays the 12NC of PSU (Power Supply Unit). Consumer Electronics products. and offers the following: 1.
  • Page 18 2. Select “Setup” and press “OK”, then select [Software update] > [Current software]. If the current software version of your TV is the same as the latest update file found on the Philips Service Portal, it is not 18930_205_100310.eps necessary to update the TV software.
  • Page 19 Service Modes, Error Codes, and Fault Finding RAM1.0L LA EN 19 Note: • Do not remove the USB flash drive during the software update. • If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as power comes back.
  • Page 20 EN 20 RAM1.0L LA Service Modes, Error Codes, and Fault Finding 5.5.3 Power failure For trouble shooting, following reference voltages are given: • After power-up • After power-down (switched to standby). Table 5-2 Reference voltages Voltage (± 5%) Location (testpoint, after power- Signal name after power-...
  • Page 21 Service Modes, Error Codes, and Fault Finding RAM1.0L LA EN 21 5.5.4 Trouble shooting diagrams Set is in PC mode, no image Start Is Power Core available? Is SSB J1-Pin 6, 7, 8 - available? LED is lighted Is SSB J3-Pin 4 - 0~0.8V (Low level) available? Is SSB J2-Pin9 -...
  • Page 22 EN 22 RAM1.0L LA Service Modes, Error Codes, and Fault Finding Set is in TV/Composite video mode, no image Start Is Power Core available? Is SSB J1-Pin 6, 7, 8- available? LED is lighted Is SSB J3-Pin 4-0~0.8V (Low level) available? Is SSB J2-Pin9-0~0.8V (Low level) available?
  • Page 23 Service Modes, Error Codes, and Fault Finding RAM1.0L LA EN 23 Set is in Component video mode, no image Start Is Power Core available? Is SSB J1-Pin 6, 7, 8- available? LED is lighted Is SSB J3-Pin 4 - 0~0.8V (Low level) available? Is SSB J2-Pin 9 - 0~0.8V...
  • Page 24 EN 24 RAM1.0L LA Service Modes, Error Codes, and Fault Finding Set is in HDMI mode, no image Start Is Power Core available? Is SSB J1 - Pin 6, 7, 8- available? LED is lighted Is SSB J3 - Pin 4-0~0.8V (Low level) available? Is SSB J2 - Pin...
  • Page 25 Service Modes, Error Codes, and Fault Finding RAM1.0L LA EN 25 DC/DC converter Start The voltage is about 1. Check power board 2. Check power cable connection J1 J1 PIN6, 7, 8 The voltage is about +12V while power switch on 1.
  • Page 26 EN 26 RAM1.0L LA Service Modes, Error Codes, and Fault Finding The voltage is about +1.8V T CON-U35 PIN 2,4 T CON-D24 PIN 3 The voltage is about +16V T CON-R556 The voltage is about +27.1V T CON-R587 The voltage is about T CON-L8 The voltage is about 18930_219_100310.eps...
  • Page 27 Service Modes, Error Codes, and Fault Finding RAM1.0L LA EN 27 DDC reading Start Support DDC1/2B 1. VGA cable ok? Analog DDC OK? 2. Check signal (U6 to PIN5, 6) 3. Check U6- PIN8 5 V 4. Is input signal compliant to protocol? Support DDC1/2B 1.
  • Page 28 EN 28 RAM1.0L LA Service Modes, Error Codes, and Fault Finding No audio Start 1. Check Audio source Input signal good? 2. Check the player of source Check Speaker Audio Output of J6 Audio Output Source OK? Signal 1. Check MT8222 Audio In/Out 2.

  • Page 29: Alignments

    Alignments RAM1.0L LA EN 29 6. Alignments Index of this chapter: • US/AP-NTSC models: an NTSC M/N TV-signal with a 6.1 General Alignment Conditions signal strength of at least 1 mV and a frequency of 61.25 6.2 Hardware Alignments MHz (channel 3). 6.3 Software Alignments •...
  • Page 30 Colour Temp Normal Cool Warm Display Option Settings Table 6-3 Display code overview CTN_ALT BOM# Panel Type Display code in SAM 32PFL3605/77 LGD LC320WUY-SCA1-8R1 42PFL3605/77 LGD LC420WUY-SCA1-7R1 32PFL3615/77 LGD LC320WUY-SCA1-8R1 42PFL3615/77 LGD LC420WUY-SCA1-7R1 Reset of Repaired SSB A very important issue towards a repaired SSB from a service repair shop implies the reset of the NVM on the SSB.

  • Page 31: Circuit Descriptions

    Circuit Descriptions RAM1.0L LA EN 31 7. Circuit Descriptions Index of this chapter: 7.1.1 Implementation 7.1 Introduction 7.2 Power Architecture Key components of this chassis are: 7.3 MT8222 Video/Audio processor • MT8222 scaler • HFT-8-13F2 (Argentina) tuner Notes: • M3953M/M9370M (Argentina) saw filter •...
  • Page 32 EN 32 RAM1.0L LA Circuit Descriptions 7.1.3 SSB Cell Layout TCON DC - DC CONVERSION TUNER DDR2 Scaler Audio Amplifier INPUT/OUTPUT CONNECTORS Service Connector 19000_200_100629.eps 100629 Figure 7-2 SSB layout cells (top view) 2010-Jul-02...
  • Page 33 Circuit Descriptions RAM1.0L LA EN 33 Power Architecture Refer to figure Figure 7-3 for the power architecture of this platform. For trouble shooting, refer to section 5.5.3 Power failure. AP1534SG DVDD10 RESET_MAX809STRG 220uf/25V 220uf/25V Power IR/LED BD Board AP1534SG TJ3965D 3V3SB 1V2SB R228...
  • Page 34 EN 34 RAM1.0L LA Circuit Descriptions MT8222 Video/Audio processor Refer to figure Figure 7-4 for the power architecture of this platform. Debug PORT Reset USB DM USB DP Circuit PRST# Data Bus 1 HDMI1 HDMI DDC I2C EEPROM AT24C02 OPWR0 5V H1 Flash MX25L3205DM2I-12G DATA...

  • Page 35: Ic Data Sheets

    IC Data Sheets RAM1.0L LA EN 35 8. IC Data Sheets This section shows the internal block diagrams and pin configurations of ICs that are drawn as “black boxes” in the electrical diagrams (with the exception of “memory” and “logic” ICs).
  • Page 36 EN 36 RAM1.0L LA IC Data Sheets Diagram B07, MT8222TMMU/A (IC U17) Block diagram Analog Front End 8032 CVBS / SV 3D TVD (8 ×) Main Path (Customer) YPbPr (2 ×) MDDi External HDTVD Switches VGAD PIP Path MDDi HDMI × 3 Digital Path Control Signal (GPIO,...) Merge...
  • Page 37 IC Data Sheets RAM1.0L LA EN 37 Pinning information 18870_301_100211.eps 100305 Figure 8-3 Pin configuration 2010-Jul-02...
  • Page 38 EN 38 RAM1.0L LA IC Data Sheets Diagram B10, TPA3101D (IC U23) Block diagram PVCCR PVCCR VCLAMPR PVCCR VBYP BSRN VBYP AVCC AVCC Gain Gate ROUTN Drive RINN VClamp Gain PVCCR Control Logic RINP VBYP BSRP Gate Adj. Drive GAIN0 Gain ROUTP GAIN1...
  • Page 39 IC Data Sheets RAM1.0L LA EN 39 Diagram B11, TL2428MC (IC U36) Block diagram RLV0~6P/M LLV0~6P/M SOE,POL Source Source Source Source Driver 1 Driver 2 Driver 5 Driver 8 LVDS Internal Input SSIC 1RxA~E OPC + ODC Gate Gate in 2RxA~E TCON Driver...
  • Page 40 EN 40 RAM1.0L LA IC Data Sheets Personal Notes: 10000_012_090121.eps 090121 2010-Jul-02...

  • Page 41: Block Diagrams

    Block Diagrams RAM1.0L LA EN 41 9. Block Diagrams Wiring Diagram (32") WIRING DIAGRAM 32" DALI Board Level Repair Component Level Repair Only For Authorized Workshop (B03C) (B10) (B06) (B11) (B11) (B01) (B01) 1. N.C. 1. +12V 1. L+ 1. ADIN3 1.

  • Page 42: Wiring Diagram (42")

    Block Diagrams RAM1.0L LA EN 42 Wiring Diagram (42") WIRING DIAGRAM 42" DALI Board Level Repair Component Level Repair Only For Authorized Workshop (B03C) (B10) (B06) (B11) (B11) (B01) (B01) 1. N.C. 1. +12V 1. L+ 1. ADIN3 1. GND 1.

  • Page 43: Block Diagram

    Block Diagrams RAM1.0L LA EN 43 Block Diagram K E Y P A D I.R. RE C E IV E R LC D PA N E L (1 9 2 0 × 1 0 8 0 ) M ini-LVDS M a in b o a rd B /L IN V E R TE R A udio A m p 3V 3...

  • Page 44: Circuit Diagrams And Pwb Layouts

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 44 10. Circuit Diagrams and PWB Layouts SSB: Power Power 3V3SB TP29 TP29 TP26 TP26 FB22 FB22 1V0SB 3V3SB TP11 TP11 1K5_F 1K5_F 80 ohm/4A 80 ohm/4A 4K7_F 4K7_F 0603R 0603R TP33 TP33 2R00-LOCK-11M 2R00-LOCK-11M...

  • Page 45: Ssb: Av Input

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 45 SSB: AV Input AV Input TP205 TP205 TP223 TP223 TP200 TP200 TP218 TP218 4700pF/50V 4700pF/50V 4700pF/50V 4700pF/50V SOY0 SOY1 TP250 TP250 TP206 TP206 TP224 TP224 TP228 TP228 TP201 TP201 TP219 TP219 TP258 TP258 TP210...

  • Page 46: Ssb: Vga Input

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 46 SSB: VGA Input VGA Input TP157 TP157 VGA_5V TP167 TP167 TP168 TP168 TP182 TP182 BAT54C BAT54C WP2TC WP2TC 5VSW 5VSB HDMI_WP_EN suggest by MTK to R137 510 R137 510 R138 22 R138 22 VGA_WP TP112...

  • Page 47: Ssb: Hdmi Input

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 47 SSB: HDMI Input HDMI Input TP146 TP146 TP152 TP152 5VSW 5VSW BAT54C BAT54C HDMI1_5V BAT54C BAT54C HDMI2_5V PWR5V_2 PWR5V_1 C122 C122 C123 C123 BAV99 BAV99 BAV99 BAV99 0.1uF/16V 0.1uF/16V 0.1uF/16V 0.1uF/16V R181 R181 R182...

  • Page 48: Ssb: Rf Tuner (B05)

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 48 SSB: RF Tuner RF Tuner IF_TUNER IF_TUNER TP328 TP328 0.01uF/25V 0.01uF/25V 0.01uF/25V 0.01uF/25V TP316 TP316 NC_10 uH/140mA NC_10 uH/140mA TP320 TP320 TP331 TP331 TUNER_VCC TUNER_VCC TUNER_VCC R285 NC_10 R285 NC_10 R303 NC_10K R303 NC_10K TP338 TP338...

  • Page 49: Ssb: Keyboard/Led/Ir Interface

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 49 SSB: Keyboard/LED/IR Interface Keyboard/LED/IR Interface 5VSW 5VSB 120 ohm/0.5A 120 ohm/0.5A 120 ohm/0.5A 120 ohm/0.5A TP64 TP64 TP61 TP61 TP63 TP63 TP291 TP291 5VSB 3V3SB 3V3SB TP62 TP62 TP60 TP60 TP59 TP59 TP58 TP58...

  • Page 50: Ssb: Mt8222

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 50 SSB: MT8222 MT8222 BL ON 1V0SB R239 R239 TP378 TP378 NC_100 NC_100 AP1117EL-13 AP1117EL-13 TP414 TP414 C255 C255 C139 C139 C140 C140 C141 C141 C142 C142 C143 C143 C144 C144 C145 C145 C146 C146...

  • Page 51: Ssb: Ddr2 Dram

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 51 SSB: DDR2 DRAM DDR2 DRAM 1V8SW C204 C204 C205 C205 C206 C206 C207 C207 C208 C208 C209 C209 C210 C210 C211 C211 C212 C212 C213 C213 C214 C214 C215 C215 C216 C216 C217 C217...

  • Page 52: Ssb: Lvds Output

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 52 SSB: LVDS Output LVDS Output TP459 TP459 TP460 TP460 O0NTC O0PTC O1NTC O1PTC 12VIN 80 ohm/4A 80 ohm/4A 1R25_2x20M 1R25_2x20M TP457 TP457 TP458 TP458 TP422 TP422 TP46 TP46 TP47 TP47 TP441 TP441 TP442 TP442...

  • Page 53: Ssb: Audio Amplifier

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 53 SSB: Audio Amplifier Audio Amplifier MUTE_AMP ROUTP ROUTN 12VAMP TP92 TP92 TP99 TP99 R319 R319 C228 C228 NC_10K NC_10K 0.22uF/25V 0.22uF/25V FB11 FB11 C227 C227 CE30 CE30 22 uH/2.5A 22 uH/2.5A 80 ohm/4A 80 ohm/4A TP94...

  • Page 54: Ssb: Tcon

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 54 SSB: TCON TCON 3V3TC 3V3TC 3V3TC R503 R503 TP511 TP511 TP548 TP548 R487 R487 C300 C300 C301 C301 C302 C302 C303 C303 C304 C304 C305 C305 C306 C306 C307 C307 C308 C308 C309 C309...

  • Page 55: Ssb: Tcon Power

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 55 SSB: TCON Power TCON Power 3V3TC PANEL_VDD 16VTC R523 R523 BAV99 BAV99 3V3TC TP520 TP520 16VTC TP518 TP518 C349 C349 C350 C350 R529 R529 10uF/25V 10uF/25V 10uF/25V 10uF/25V TP534 TP534 TP507 TP507 TP484 TP484...
  • Page 56 Circuit Diagrams and PWB Layouts RAM1.0L LA EN 56 Layout Small Signal Board (Overview Top Side) 2009-12-18 SSB top 0171 2271 3203 18930_520_100311.eps 100311 2010-Jul-02...
  • Page 57 Circuit Diagrams and PWB Layouts RAM1.0L LA EN 57 Layout Small Signal Board (Overview Bottom Side) 2009-12-18 SSB bottom 0171 2271 3203 18930_521_100311.eps 100311 2010-Jul-02...

  • Page 58: Ir/Led Board (J)

    Circuit Diagrams and PWB Layouts RAM1.0L LA EN 58 IR/LED Board LED/IR Board 0.1uF/16V 0.1uF/16V KPH-1608EC KPH-1608EC NC_KPTB-1612SURKQWDF NC_KPTB-1612SURKQWDF 1R25S_1X8M 1R25S_1X8M IR_OUT VOUT LED2 5VSB LED1 ADIN0 5VSW IR-FM6038 IR-FM6038 RVI1 RVI1 EGA1-0603-V05-B EGA1-0603-V05-B 10uF/10V 10uF/10V 0.1uF/16V 0.1uF/16V TP10 TP10 1R25S_1X3M 1R25S_1X3M 0.1uF/16V...
  • Page 59 Circuit Diagrams and PWB Layouts RAM1.0L LA EN 59 Layout IR/LED Board (Bottom Side) Personal Notes: 18930_532_100311.eps 100311 Layout IR/LED Board (Top Side) 18930_531_100311.eps 100311 10000_012_090121.eps 090121 2010-Jul-02...
  • Page 60 Styling Sheets RAM1.0L LA EN 60 11. Styling Sheets Styling Sheet 32" - 42" DALI 32"- 42" 0169 0170 0010 0260 Pos No. Description Remarks 0004 FRONT BEZEL(PC+ABS) 0010 REAR COVER (PC+ABS )ASSY 0169 SSB SIDE COVER 0170 SSB GROUND BRACKET 0260 STAND ASSY 1085...

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