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SERVICE MANUAL

MODEL
COMMANDER DEST. CHASSIS NO.
KV-2199XF
RM-952
KV-2199XFJ
RM-952
MODEL
ME
SCC-U16N-A
ME
SCC-U16K-A
BG-3S
COMMANDER DEST. CHASSIS NO.
TRINITRON
Self Diagnosis
Supported model
CHASSIS
COLOR TV
®

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Summary of Contents for Sony KV-2199XFJ Trinitron

  • Page 1: Service Manual

    Self Diagnosis Supported model SERVICE MANUAL BG-3S CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-2199XF RM-952 SCC-U16N-A KV-2199XFJ RM-952 SCC-U16K-A TRINITRON COLOR TV ®...
  • Page 2 CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
  • Page 3: Table Of Contents

    KV-2199XF/2199XFJ RM-952 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSIS FUNCTION 5. DIAGRAMS ........ 4 5-1. Block Diagram ............35 1. GENERAL ................ 8 5-2. Frame Schematic Diagram ........38 Circuit Boards Location .......... 40 2. DISASSEMBLY 5-4.
  • Page 4: Self Diagnosis Function

    KV-2199XF/2199XFJ RM-952 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 5 KV-2199XF/2199XFJ RM-952 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. STANDBY/SLEEP lamp Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times Vertical deflection stopped White balance failure 5 times * One flash count is not used for self-diagnostic.
  • Page 6 KV-2199XF/2199XFJ RM-952 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: [Screen display] / channel [5] / Sound volume [-] / Power ON ˘...
  • Page 7 KV-2199XF/2199XFJ RM-952 SELF-DIAGNOSTIC CIRCUIT IC301 IC001 IC003 Y/CHROMA JUNGLE SYSTEM MEMORY FROM IK-IN IO-8DAT B-DAT FROM [+B] Q604 C O-LED PROTECT IO-SDAT [V] Q509/507 [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
  • Page 8: General

    Using Your New TV WARNING • Dangerously high voltages are present inside the TV. Getting Started • Operate the TV only between 110 – 240 V AC. Step 1 Connect the antenna If you wish to connect a VCR, see the “Connecting a VCR” diagram below. Do not open the cabinet and the rear cover of the Install the TV in a stable position.
  • Page 9 Notes Connecting optional components • If you connect a stereo VCR, connect the yellow plug to (the yellow jack) and the white plug to (the black jack). • If you connect a VCR to the ˘ (antenna) terminal, preset the signal You can connect optional audio/video components, such as a VCR, multi disc player, output from the VCR to the program number 0 on the TV.
  • Page 10: Securing The Tv

    Securing the TV Presetting channels To prevent the TV from falling, secure the TV using one of the following methods: You can preset up to 100 TV channels in numerical sequence from program With the supplied screws, attach the band to the TV stand and to the rear of Number buttons number 1 using the remote and the the TV using the provided hole.
  • Page 11 Presetting channels (continued) Presetting channels manually To change the color system setting Press SELECT until SELECT If the color is abnormal when receiving programs through the “MANUAL PROGRAM” ˘ (antenna) terminal or the … (video input) jack appears. MANUAL PROGRAM (1) Press SELECT until “COL SYS”...
  • Page 12: Watching The Tv

    Watching the TV Watching the TV (continued) ¤ Additional tasks This section explains functions used … while watching the TV. Most operations Do this can be done using the remote. Turn off temporarily Press u. The u indicator on the TV lights up red. Number buttons Press U on the TV.
  • Page 13: Customizing The Picture And Sound

    Advanced Operations Customizing the Setting the Wake Up timer SOUND Á PROGR MODE picture and sound SOUND MODE Press until the WAKE UP TIMER:10M desired period of time After 10 minutes SELECT appears. You can customize the picture and + or – sound by selecting the picture and PIC MODE sound modes or by adjusting its...
  • Page 14 Viewing your Adjusting the picture and sound settings favorite channels Number buttons Press SELECT until the SELECT desired setting appears. You can display six of your favorite ÷ JUMP channels for quick and easy selection. PICTURE SOUND Á PROGR MODE You can change the favorite channel PROGR +/–...
  • Page 15: Child Lock

    LOCK” appears on the screen. Press U (main power) to turn off your TV. CHILD LOCK: OFF Inform your nearest Sony service center about the number of times the Press + or – to select u indicator flashes. “ON”. Be sure to note the model name and serial number located on the rear of your TV.
  • Page 16: Troubleshooting

    If you find any problem while viewing your TV, please check the following guide. If Symptom Solutions Possible cause any problem persists, contact your Sony dealer . Good picture • Press ¸ + to increase the volume level. • The volume level is too low.
  • Page 17: Identifying Parts And Controls

    (page 10) external sources, e.g., heavy machineries, nearby ONE-PUSH AUTOMATIC PROGRAMMING broadcast station. indicator on your • Contact your nearest Sony service • Your TV may need service. TV flashes red a number of center. (page 20) times between 3-second intervals.
  • Page 18 Remote Control !º !¶ !¡ ÷ ÷ JUMP JUMP !™ !§ SOUND Á PROGR SOUND Á PROGR MODE MODE !£ SELECT SELECT !¢ PIC MODE PIC MODE FAVORITE FAVORITE !∞ 1 u (power) button (11) !§ SOUND MODE button (14) 2 ;...
  • Page 19: Disassembly

    SECTION 2 DISASSEMBLY 2-1. REAR COVER REMOVAL 2-3. F BRACKET REMOVAL 2 Rear cover 2 F board 3 One screw (+BVTP 3 × 12) 1 Three connectors Lever 1 One screw (+BVTP 4 × 16) 1 Four screws (+BVTP 4 × 16) 2-2.
  • Page 20: Replacement Of Parts

    2-5. REPLACEMENT OF PARTS For replacement of the Multi Button and Light Guide, cut the welded portions from them, exchange with the new parts, and fix them with screws (+BVTP) respectively. 2-6. TERMINAL BRACKET REMOVAL 2-5-1. REPLACEMENT OF MULTI BUTTON Terminal board bracket Multi button Multi button...
  • Page 21: Picture Tube Removal

    • REMOVAL OF ANODE-CAP 2-8. PICTURE TUBE REMOVAL NOTE : After removing the anode, short circuit the anode of the picture tube and 3 F board the anode cap to the metal chassis, CRT shield or carbon paint on the CRT.
  • Page 22: Set-Up Adjustments

    KV-2199XF/2199XFJ SECTION 3 RM-952 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.
  • Page 23: Convergence

    KV-2199XF/2199XFJ RM-952 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size V. STAT and vertical size. • Minimize the brightness setting. • Provide dot pattern. (1) Horizontal and Vertical Static Convergence Center dot H. STAT VR H.
  • Page 24 KV-2199XF/2199XFJ RM-952 Y separation axis correction magnet adjustment. Blue Neck assy Neck assy 1. Receive the cross-hatch signal and adjust [PICTURE] to [MIN] and [BRIGHTNESS] to [STANDARD] . 2. Adjust the Y separation axis correction magnet on the neck assembly so that the horizontal lines at the top and bottom of Blue the screen are straight.
  • Page 25: Focus Adjustment

    KV-2199XF/2199XFJ RM-952 (3) Screen-corner Convergence 3-4. G2 (SCREEN) AND WHITE BALANCE ADJUSTMENTS 1. G2 (SCREEN) ADJUSTMENT 1) Set the PICTURE to normal. 2) Put to VIDEO input mode without signals. a-d : screen-corner 3) Connect R, G and B of the C board cathode to the oscilloscope. misconvergence 4) Adjust BRIGHTNESS to obtain the cathode voltage to the value below.
  • Page 26: Circuit Adjustment

    KV-2199XF/2199XFJ SECTION 4 RM-952 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER Service adjustments are made with the RM-952 that comes with this unit. 1, 4 Select the adjustment item. ↓ a. ENTERING SERVICE MODE 3, 6 Raise/lower the data value. With the unit on standby ↓...
  • Page 27: Adjustment Method

    KV-2199XF/2199XFJ RM-952 4-2. ADJUSTMENT METHOD Item Number 00 of device GEO Use the same method for all Items. Use 1 and 4 to select the This explanation uses H-Position as an example. 1. Select “GEO 00 HPS” with the 1 and 4 buttons. adjustment item, use 3 and 6 to adjust, write with [MUTING] 2.
  • Page 28 Adjustment Item Table Device Functionality Note Data Range Function Note for Register Slava RAM Address Name Name Different Data No. (bit) Address (bit) H Position 50/60HZ 12 (7-2) CXA2130S(88H) 82 (7-2) H Size 50/60HZ 11 (7-2) 81 (7-2) Pin Amp 50/60HZ 13 (7-2) 83 (7-2)
  • Page 29 Adjustment Item Table Device Functionality Note Data Range Function Note for Register Slava RAM Address Name Name Different Data No. (bit) Address (bit) H Drive Pulse Width Switch 00 (6) 4F (6) AFC Gain Control TV/Video 0F (1-0) 8D (1-0) H Oscillation 0C (7-4) 5B (7-4)
  • Page 30 Adjustment Item Table Device Functionality Note Data Range Function Note for Register Slava RAM Address Name Name Different Data No. (bit) Address (bit) Teletext Horizontal Position (58H) 18D (6-4) Teletext Vertical Position 18D (1-0) OSD H Position Option-Misc AC (7-2) Comb Selection A5 (7-6) APC Switch...
  • Page 31 KV-2199XF/2199XFJ RM-952 ITEM INFORMATION. No. OPB0 OP1 XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang Item KV-2199XF KV-2199XFJ No. OPB1 OP2 Item NICAM HDEV Thai Bil – DVD Input AV Input KV-2199XF KV-2199XFJ No. OPB2 OP3 Item – – Auto PIC Auto TV sys US ST Arabic...
  • Page 32: Picture Quality Adjustments

    KV-2199XF/2199XFJ RM-952 4-3. PICTURE QUALITY ADJUSTMENTS BELL FILTER ADJUSTMENT SUB COLOR ADJUSTMENT 1. Input SECAM color-bar signal. 2. Connect the dual-trace oscilloscope to the pin 9 (R-Y) of 1. Input a PAL color-bar. CN303 (not mounted). 2. Set to the following condition: 3.
  • Page 33: Picture Distortion Adjustment

    KV-2199XF/2199XFJ RM-952 4-5. PICTURE DISTORTION ADJUSTMENT Item Number 00 – 0B GEO 0 HSH (H POSITION) GEO 1 HSZ (H SIZE) GEO 2 PAP (PIN AMP) GEO 3 TILT (TRAPEZIUM) GEO 4 VSH (V POSITION) GEO 5 VSZ (V SIZE) GEO 6 SCR (VERTICAL S-Correction) GEO 7...
  • Page 34 KV-2199XF/2199XFJ RM-952 MEMO ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 35: Diagrams

    KV-2199XF/2199XFJ KV-2199XF/2199XFJ KV-2199XF/2199XFJ SECTION 5 RM-952 RM-952 RM-952 DIAGRAM 5-1. BLOCK DIAGRAM MAIN. TUVIF TV V in AUDIO TU101 TV L in BTF-LG411(I) PROSESSOR <slave: C0H> TV R in IC203 TDA7429S COMB FILTER <slave: 80H> (Glass Combs) SP ASSY AUDIO OUT IC201 CN304 V1 out...
  • Page 36: Exploded View

    KV-2199XF/2199XFJ KV-2199XF/2199XFJ SECTION 6 RM-952 RM-952 EXPLODED VIEW NOTE: • • Items with no part number and no des- Items marked " * " are not stocked since The components identified by cription are not stocked because they they are seldom required for routine shading and mark ! are critical are seldom required for routine service.
  • Page 37: Electrical Parts List

    KV-2199XF/2199XFJ SECTION 7 RM-952 The components identified by shading and mark ! are critical for safety. ELECTRICAL PARTS LIST Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK NOTE: • Items marked " ∗ " are not stocked since they •...
  • Page 38: Frame Schematic Diagram

    KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C243 1-216-295-91 SHORT C513 1-163-263-11 CERAMIC CHIP 330PF C244 1-164-700-11 CERAMIC CHIP...
  • Page 39 KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C614 1-126-964-11 ELECT 10MF CN604 * 1-573-963-11 PIN, CONNECTOR (PC BOARD) 3P C616 1-130-202-00 FILM...
  • Page 40: Circuit Boards Location

    KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK D613 8-719-046-74 DIODE AU-01Z-V1 IC603 8-759-701-59 IC NJM78M09FA D614 8-719-046-74 DIODE AU-01Z-V1...
  • Page 41: Schematic Diagrams And Printed Wiring Boards

    KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK L505 1-412-525-31 INDUCTOR 10UH Q604 8-729-200-17 TRANSISTOR 2SA1091-O L506 1-412-525-31 INDUCTOR...
  • Page 42 KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R109 1-216-041-00 RES,CHIP 1/10W R331 1-216-295-91 SHORT R111 1-216-025-91 RES,CHIP 1/10W...
  • Page 43: Schematic Diagram Of A (1/2) Board

    KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R526 1-208-798-11 RES,CHIP 4.7K 0.50% 1/10W R607 1-249-425-11 CARBON 4.7K 1/4W...
  • Page 44 KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <RELAY> C714 1-102-116-00 CERAMIC 680PF C716 1-126-933-11 ELECT 100MF RY601 1-755-266-11...
  • Page 45 KV-2199XF/2199XFJ RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R707 1-215-413-00 METAL 1/4W <FUSE> R708 1-216-379-11 METAL OXIDE F4601 ! 1-532-237-11 FUSE, TIME-LAG (BET) 3.15A/250V R710...
  • Page 46: Schematic Diagram Of A (2/2) Board

    REMOTE COMMANDER R5933 1-249-413-11 CARBON 1/4W ********************** 1-418-163-11 REMOTE COMMANDER (RM-952) 9-933-895-01 BATTERY COVER, REMOTE COMMANDER Sony Corporation English 99AA70180-1 SONY TV Industries (M) Sdn. Bhd. Printed in Malaysia © 9-965-719-01 TV Business of General Area 1999. 1 – 72 –...

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