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ABB AquaMaster4 Manual
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ABB AquaMaster4 Manual

Electromagnetic flowmeter transmitter
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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N | O I/ F E T4 0 0 - E N R E V B
AquaMaster4
Electromagnetic flowmeter transmitter
—
Introduction
Harness the power
of electromagnetic
AquaMaster4 is a high performance electromagnetic
flowmeters
flowmeter for the measurement of electrically-
conductive fluids and is normally supplied as a
factory-configured, calibrated system.
This publication provides end-user details for
AquaMaster4 integral and remote transmitters.
The ideal flowmeter for potable
water distribution networks,
revenue metering and irrigation
applications
Measurement made easy
For more information
Further publications for AquaMaster4 are available
for free download from:
http://new.abb.com/products/measurement-
products

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Summary of Contents for ABB AquaMaster4

  • Page 1 — Introduction For more information Harness the power of electromagnetic AquaMaster4 is a high performance electromagnetic Further publications for AquaMaster4 are available flowmeters flowmeter for the measurement of electrically- for free download from: conductive fluids and is normally supplied as a http://new.abb.com/products/measurement-...

  • Page 2: Table Of Contents

    Fitting internal batteries ..... 16 Waste Electrical and Electronic Equipment (WEEE) . . 6 AquaMaster4 remote sensor connections ... 17 Product recycling and disposal (Europe only) ..6 Integral sensor connections .
  • Page 3 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B Diagnostics .

  • Page 4: Health, Safety And Security

    CAUTION – MINOR INJURIES ABB Limited and its affiliates are not liable for This symbol in conjunction with the signal word damages and/or losses related to such security ‘CAUTION’...

  • Page 5: Potential Safety Hazards

    – they may leak, explode or rupture obtained from the Company, together with violently. servicing and spares information. • DO NOT ship or transport the AquaMaster4 with lithium batteries fitted unless the following Safety standards instruction is complied with:...

  • Page 6: Waste Electrical And Electronic Equipment (Weee)

    Direct current supply only. manufacturer for disposal at no charge to the user. ABB is committed to ensuring that the risk of any Alternating current supply only. environmental damage or pollution caused by any of its products is minimized as far as possible.

  • Page 7: Transmitter Overview

    Internal battery-powered only Pulse/Modbus/Sensus output(s) and pressure No output(s) Pressure transducer Sensor Sensor Input from renewable energy power source Integral/Remote – Pipe/Wall mount Integral/Remote – Pipe/Wall mount Internal battery/AC-powered Internal battery/AC/renewable-powered Pulse/Modbus/Senus output(s) Pulse/Modbus/Senus output(s) and pressure Figure 1 AquaMaster4 configuration options...

  • Page 8: Product Identification Labels

    Nameplate Integral transmitter Remote-mount transmitter Model type/number Model type/number Transmitter-specific tag Transmitter-specific tag ABB-defined product serial number ABB-defined product serial number Min./Max. voltage rating Min./Max. voltage rating Logger (shown if available) Logger (shown if available) Enclosure ingress protection rating Enclosure ingress protection rating...

  • Page 9: Transport And Storage

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B 4 Transport and storage Inspection Check the transmitter immediately after unpacking for possible...

  • Page 10: Installation

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B 5 Installation Installation conditions Integral version –...
  • Page 11 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B For access to display and communication Pressure transducer...

  • Page 12: Dimensions

    Dimensions in mm (in.) (3.42) (5.04) 184 (7.23) 127 (5.00) 100 (3.93) (4.01) (5.43) 106 (4.17) Wall-/Pipe-mount remote transmitter (3.50) (5.04) (5.7) 184 (7.23) 93 (3.7) 156 (6.14) 156 (6.14) Integral transmitter Transmitter with NFC aerial cover Figure 12 AquaMaster4 transmitter dimensions...

  • Page 13: Grounding

    (mains only) Bond probe to pipe Earth (ground) rod (mains only) Figure 13 AquaMaster4 transmitter mounted in a Figure 15 AquaMaster4 transmitter mounted in a cabinet – chamber – flanged sensor insertion sensor Mains power supply (option) IMPORTANT (NOTE) The grounding arrangements shown in Figure 16 are applicable ONLY to: •...

  • Page 14: Connections

    110 to 240 V AC Power supply connections 50/60 Hz AquaMaster4 is available with three power options – battery, Isolator/Fuse rating – mains, anti-surge, 3 A AC with internal back-up and renewable with internal back-up. Refer to Table 1 to identify valid combinations between transmitter electronics and enclosure.

  • Page 15: Renewable Energy Supply

    For these reasons, in some installations, generators Recommended/preferred batteries are: with a capacity greater then the specified 5 W – SAFT LS33600 minimum should be used. Contact ABB for a – Eve ER34615 technical note, giving guidance on the selection of – GB Cell ER34615 suitably sized generators for AquaMaster4.

  • Page 16: Fitting Internal Batteries

    2, 3 and 8 to 14 of the procedure below. faces are clean. If contaminated, clean recess and sealing faces and fit a new O-ring using supplied grease type (ABB • If replacing existing batteries, refer to page 34. kit no. 3K220).

  • Page 17: Aquamaster4 Remote Sensor Connections

    • External isolators are not normally required as the number WABC2035 available separately). pulse and alarm circuit is electrically-separated from all other AquaMaster4 connections. • Capacitive loads must be inrush current limited. • Fully-floating pulse outputs may be subject to static damage, for example connecting to a floating datalogger, unless ‘COM’...

  • Page 18: Pulse Outputs

    • Use only the pressure transducer supplied with the transmitter – other types may not function. Figure 26 Fitting the transmitter protective cover • Use of different ABB pressure transducers requires alteration of the pressure span and zero factors in the transmitter.

  • Page 19: Near Field Communication (Nfc)

    1 Stretch retaining strap (included with cover ) over where the ABB logo is just above the LCD. This enables users to transmitter face interact directly with the transmitter locally using the ABB Velox phone/tablet productivity app and other compatible ABB Referring to Figure 28: phone/tablet productivity apps.
  • Page 20 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …5 Installation Referring to Figure 29: 4 The fitted cable can be shortened if required –...

  • Page 21: Commissioning

    A read-only switch is used to prevent login through any communication means and modification of any parameters on If there is a chance that safe operation is no longer possible, the AquaMaster4 – see Figure 30. take the flowmeter out of operation and secure it against unintended startup.

  • Page 22: Integral Transmitter

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …6 Commissioning Integral transmitter –...

  • Page 23: Operation

    Specification on page 37. and renewable Both batteries Backup battery in good condition fully charged To start the AquaMaster4 for the first time connect the battery connector ( on page 16)/apply mains or renewable power. Both batteries Backup battery in use...

  • Page 24: Factory -Configuration/Calibration

    The NFC interface is located on the AquaMaster4 front face Each time data is captured from a transmitter a new file is where the ABB logo is (just above the LCD) or on the wall-mount written; historical data is retained.

  • Page 25: Security And Password Access

    Factory default password: am2k This is the main user account for general access to the Contact your ABB technical support or service engineer for help transmitter and has a user-settable password. if needing access to advanced settings or factory Process values, user configuration settings, transmitter configuration.

  • Page 26: Velox Phone/Tablet Productivity App

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …7 Operation Velox phone/tablet productivity app Common menu ribbon...

  • Page 27: Process Values

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B Process values Logger data This window displays operating values for the selected...

  • Page 28: Configuration

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …7 Operation Configuration Device Information...
  • Page 29 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B Flow Settings Note Volume Totalizer Settings...
  • Page 30 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …7 Operation Logger Settings Note...
  • Page 31 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B User Access Rights Settings Note Sensus Settings...

  • Page 32: Diagnostics

    A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B 8 Diagnostics Diagnostic error messages Diagnostic error messages are displayed by pressing the...

  • Page 33: Other Errors/Required Action

    Connect the flowmeter to power source (battery/AC mains/renewable) and wait for 5 mins for the flowmeter to recover. Remote sensor not connected. Connect a remote ABB sensor or if already connected, check wiring. Contact ABB Service. Contact ABB Service. Contact ABB Service.

  • Page 34: Maintenance

    • Only use 3.6 V lithium thionyl chloride D batteries housing avoiding strain/damage to any attached internal recommended by ABB – see list under Battery wiring power supply on page 15 . 4 Carefully disconnect battery connection plug...

  • Page 35: Legacy Support

    Isolate the legacy transmitter from power supplies before performing this procedure. 1 Refer to the installation requirements/instructions on page- 5 and Figure 10 on page 11 and install the AquaMaster4 430 transmitter in a suitable location. 2 Remove the grounding connection from the AquaMaster3 transmitter and connect it to AquaMaster4 –...

  • Page 36: Spares/Accessories

    • If it is not possible to dispose of old equipment properly, ABB Service can take receipt of and dispose of returns. Contact your local ABB Sales or Service representatives for a quotation.

  • Page 37: Specification

    Note . Recommended/preferred batteries are: • IP68 connectors, mains cable (remote only) • SAFT LS33600 • OmniCel ER34615 • Sensor cable (remote only). ABB sensor cable supplied as • Eve ER34615 • GEBC ER34615 standard. SWA cable available (via adapter box) on •...
  • Page 38 A Q U A M A S T E R 4 | E L E C T R O M A G N E T I C F LO W M E T E R T R A N S M I T T E R | O I/ F E T4 0 0 - E N R E V. B …13 Specification Outputs Environmental and operating conditions...

  • Page 39: Appendix

    14 Appendix Declarations of conformity IMPORTANT (NOTE) All documentation, declarations of conformity, and certificates are available in ABB's download area: www.abb.com/flow. Acknowledgments • Sensus is a registered trademark of Sensus USA, Inc. • Windows is a registered trademark of Microsoft Corporation USA •...
  • Page 40 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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