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Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
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Disclaimer This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
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(Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The...
Table of contents Table of contents Section 1 Introduction......................5 This manual............................5 Intended audience..........................5 Product documentation........................5 1.3.1 Product documentation set......................5 1.3.2 Document revision history......................6 1.3.3 Related documents........................7 Document symbols and conventions.....................9 1.4.1 Symbols............................9 1.4.2 Document conventions........................ 9 Section 2 Safety information....................11 Symbols on the product........................
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Table of contents 5.3.3.2 Mounting procedure for wall mounting................24 5.3.3.3 How to reach the rear side of the IED.................. 25 5.3.4 Side-by-side 19” rack mounting....................25 5.3.4.1 Overview.............................25 5.3.4.2 Mounting procedure for side-by-side rack mounting............26 5.3.4.3 IED mounted with a RHGS6 case..................26 5.3.5 Side-by-side flush mounting.....................
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Table of contents 6.6.2 Electrical installation........................74 6.6.3 Lightning protection........................74 Section 7 Checking installation..................75 Identifying hardware and software version................75 Checking mounting......................... 75 Checking the power supply......................75 Energizing the IED..........................75 Section 8 Removing, repairing and exchanging.............77 Product lifecycle..........................77 Checking IED information.......................77 Removing the IED..........................
1MRK514024-UEN A Section 1 Introduction Section 1 Introduction This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19 The installation manual contains instructions on how to install the IED. The manual provides procedures for mechanical and electrical installation. The chapters are organized in the chronological order in which the IED should be installed. Intended audience GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v10 This manual addresses the personnel responsible for installing the product hardware.
Section 1 1MRK514024-UEN A Introduction The engineering manual contains instructions on how to engineer the IEDs using the various tools available within the PCM600 software. The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure. The manual also recommends a sequence for the engineering of protection and control functions, LHMI functions as well as communication engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.
1MRK514024-UEN A Section 1 Introduction Document symbols and conventions 1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12 The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury.
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Section 1 1MRK514024-UEN A Introduction • the character ^ in front of an input/output signal name indicates that the signal name may be customized using the PCM600 software. • the character * after an input signal name indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration.
1MRK514024-UEN A Section 2 Safety information Section 2 Safety information Symbols on the product GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v2 All warnings must be observed. Read the entire manual before doing installation or any maintenance work on the product. All warnings must be observed. Class 1 Laser product.
Section 2 1MRK514024-UEN A Safety information M2370-2 v1 Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged.
1MRK514024-UEN A Section 2 Safety information M2695-2 v2 Always transport PCBs (modules) using certified conductive bags. M2696-2 v1 Do not connect live wires to the IED. Internal circuitry may be damaged M2697-2 v2 Always use a conductive wrist strap connected to protective earth when replacing modules.
1MRK514024-UEN A Section 3 Environmental aspects Section 3 Environmental aspects Sustainable development GUID-573C2931-CBB2-4E7D-A067-D8246CC7A52F v7 Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the IED. Operational reliability and long life time have been assured with extensive testing during the design and manufacturing processes.
GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4 If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Installation manual...
Section 4 1MRK514024-UEN A Unpacking, inspecting and storing Storing GUID-1DC9D33D-DC62-438B-9333-3BB354164CBC v7 Storing of the IED before installation must be done in the original transport packaging in a dry and dust free place. Storage temperature must be within the range of -40° C to +70° C. The average high temperature is recommended to be less than +40°...
1MRK514024-UEN A Section 5 Mounting Section 5 Mounting Required tools GUID-B9478208-286B-4CFF-9C47-074D641A6F71 v2 Generally, all the screws included in delivered mounting kits are of Torx type and a torque screwdriver of the same type is needed (Tx10, Tx15, Tx20, Tx25 and Tx30). Use only the screws included in the mounting kit when mounting the plates and the angles on the IED.
Section 5 1MRK514024-UEN A Mounting The same mounting kit is used for side-by-side rack mounting and side-by-side flush mounting. The mounting kits are ordered with the IED from the ordering sheet in the Product guide . They are also available for ordering in the Accessories guide . IEC06000147-2-en.vsd IEC06000147 V3 EN-US Figure 2:...
1MRK514024-UEN A Section 5 Mounting To obtain IP54 class protection, an additional factory mounted sealing must be ordered when ordering the IED. 5.3.1.2 Mounting procedure for flush mounting M11942-2 v4 IEC08000161-2-en.vsd IEC08000161 V2 EN-US Figure 3: Flush mounting details. PosNo Description Quantity Type...
Section 5 1MRK514024-UEN A Mounting 5.3.2 19” panel rack mounting IP10313-1 v1 5.3.2.1 Overview SEMOD127656-5 v4 All IED sizes can be mounted in a standard 19” cubicle rack by using a suitably sized mounting kit consisting of two mounting angles, their fastening screws and washers. The mounting angles are reversible which enables mounting of IED size 1/2 x 19”...
1MRK514024-UEN A Section 5 Mounting 5.3.2.2 Mounting procedure for 19” panel rack mounting M11948-2 v7 IEC08000160-2-en.vsd IEC08000160 V2 EN-US Figure 4: 19” panel rack mounting details The required torque for the screws is 3.5 Nm. PosNo Description Quantity Type 1a, 1b Mounting angles, can be mounted either to the left or the right side of the case...
Section 5 1MRK514024-UEN A Mounting 5.3.3 Wall mounting IP10316-1 v1 5.3.3.1 Overview M11973-3 v5 All case sizes, 1/2 x 19”, 3/4 x 19”,1/1 x 19”, can be wall mounted. It is also possible to mount the IED on a panel or in a cubicle. When mounting the side plates, use screws that follow the recommended dimensions.
1MRK514024-UEN A Section 5 Mounting Mounting bar Screw M5x8 Side plate 5.3.3.3 How to reach the rear side of the IED M11941-2 v5 The IED can be equipped with a rear protection cover recommended to be used with this type of mounting.
1MRK514024-UEN A Section 5 Mounting IEC06000180-2-en.vsd IEC06000180 V2 EN-US Figure 8: IED (1/2 x 19”) mounted with a RHGS6 case containing a test switch module equipped with only a test switch and a RX2 terminal base 5.3.5 Side-by-side flush mounting IP10329-1 v1 5.3.5.1 Overview...
Section 5 1MRK514024-UEN A Mounting The surface of REX061 unit may be temporarily very hot due to heat dissipation, up to about 50° C above the ambient temperature. It must be installed to get a open air convection and prevent contact with combustible material to the surface.
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1MRK514024-UEN A Section 5 Mounting The surface of REX062 unit may be temporarily very hot due to heat dissipation, up to about 65° C above the ambient temperature. It must be installed to get a open air convection and prevent contact with combustible material to the surface.
1MRK514024-UEN A Section 6 Connecting Section 6 Connecting Making the electrical connection 6.1.1 IED connectors SEMOD127536-1 v1 6.1.1.1 Overview SEMOD129364-5 v1 The quantity and designation of connectors depend upon the type and size of the IED. The rear cover plates are prepared with space for the maximum of HW options for each case size and the cut-outs that are not in use are covered with a plate from factory.
Section 6 1MRK514024-UEN A Connecting Module Description GPS time synchronization module (GSM) Used to provide the IED with GPS time synchronization. Static output module (SOM) Module with 6 fast static outputs and 6 change over output relays. IRIG-B Time synchronization module (IRIG-B) Module with 2 inputs.
1MRK514024-UEN A Section 6 Connecting 6.1.1.3 Rear side connectors SEMOD129387-1 v1 M16105-3 v7 Table 4: Designations for 1/2 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, SOM, IOM or X31 and X32 etc. to X51 and X52 X301:A, B, C, D LDCM, IRIG-B or RS485 X302...
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Section 6 1MRK514024-UEN A Connecting SEMOD111882-4 v6 Table 5: Designations for 3/4 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, SOM, IOM or X31 and X32 etc. to X101 and X102 X301:A, B, C, D LDCM, IRIG-B or RS485 X302 LDCM or RS485 X303...
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1MRK514024-UEN A Section 6 Connecting SEMOD111884-4 v5 Table 6: Designations for 3/4 x 19” casing with 2 TRM slot Module Rear Positions BIM, BOM, SOM, IOM or X31 and X32 etc. to X71 and X301:A, B, C, D LDCM, IRIG-B or RS485 X302 LDCM or RS485 X303...
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Section 6 1MRK514024-UEN A Connecting M16106-3 v7 Table 7: Designations for 1/1 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, SOM, X31 and X32 etc. to X161 IOM or MIM and X162 X301:A, B, C, D LDCM, IRIG-B or X302 RS485...
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1MRK514024-UEN A Section 6 Connecting M16108-3 v10 Table 8: Designations for 1/1 x 19” casing with 2 TRM slots Rear position Module X31 and X32 etc. to X131 BIM, BOM, SOM, IOM or and X132 X301, X302, X303, X304 X305 LDCM X306 LDCM...
1MRK514024-UEN A Section 6 Connecting 6.1.1.4 Connection examples for high impedance differential protection GUID-8C58A73D-7C2E-4BE5-AB87-B4C93FB7D62B v5 WARNING! USE EXTREME CAUTION! Dangerously high voltages might be present on this equipment, especially on the plate with resistors. De-energize the primary object protected with this equipment before connecting or disconnecting wiring or performing any maintenance.
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Section 6 1MRK514024-UEN A Connecting Factory-made star point on a three-phase setting resistor set. The star point connector must be removed for installations with 670 series IEDs. This star point is required for RADHA schemes only. Connections of three individual phase currents for high impedance scheme to three CT inputs in the IED.
1MRK514024-UEN A Section 6 Connecting 6.1.2 Connecting to protective earth M11997-4 v9 Connect the protective earthing screw (pos 1 in figure 26) on the rear of the IED to the closest possible earthing point in the cubicle. Electrical codes and standards require that protective earth cables are green/yellow conductors with a cross section area of at least 2.5 mm (AWG14).
Section 6 1MRK514024-UEN A Connecting Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block.
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1MRK514024-UEN A Section 6 Connecting Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block.
Section 6 1MRK514024-UEN A Connecting IEC06000168 V3 EN-US Figure 29: Accessories PosNo Description Ferrule Bridge connector, used to jump terminal points in a connector. M12583-1 v5 Table 10: Auxiliary power supply and binary I/O connectors Connector type Rated voltage Maximum conductor area Screw compression type 250 V AC 2.5 mm...
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1MRK514024-UEN A Section 6 Connecting For RS485 only: at the IED end, always connect the shield to the IED with the shield connection clamp, shown below. IEC13000234-1-en.vsd GUID-682A59D0-950C-4D89-8318-984E0A8B2761 V1 EN-US Figure 30: Shield connection clamp The cable shield shall be properly connected to the IED chassis by the cable clamp with the maximum open conductor length of 40 mm between clamp and terminals.
Section 6 1MRK514024-UEN A Connecting Making the electrical connection to the rotor and stator injection equipment (REG670 only) 6.2.1 Connectors for injection unit REX060, coupling capacitor unit REX061 and shunt resistor unit REX062 6.2.1.1 Injection unit REX060 GUID-18B7451E-7F72-4C24-99E7-E72ED2F99B43 v3 1/2x19" (241.3 mm) Rear view Front view Module Slot...
1MRK514024-UEN A Section 6 Connecting 6.2.2 Connecting injection unit REX060, coupling capacitor unit REX061 and shunt resistor unit REX062 GUID-0B6A1CDE-9CDE-413C-9E85-9314175D901E v4 The injection unit REX060 should be installed close to the IED in the same cubicle, or at minimum within 10 m distance of the IED. The coupling capacitor unit REX061 should be mounted close to the generator in order to limit the exposure of the field circuit.
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Section 6 1MRK514024-UEN A Connecting IEC11000224-3-en.vsdx IEC11000224 V3 EN-US Figure 39: Rotor connection example IEC11000225-2-en.vsd IEC11000225 V3 EN-US Figure 40: Stator connection example, with REX062 Installation manual...
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1MRK514024-UEN A Section 6 Connecting IEC11000236-2-en.vsd IEC11000236 V3 EN-US Figure 41: Stator connection example, without REX062 Connection For connection details regarding REX060, REX061 and REX062, refer to section diagrams in the REG670 Technical Manual . REX060 connections Table 11: Power X11 Signal Ready, Power off NO binary out Power off common binary out...
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Section 6 1MRK514024-UEN A Connecting Signals Voltage sense A Voltage sense B Current sense A (same as 16) Current sense B Current sense A (same as 14) Table 13: Stator injection connection X62 Signal Injection, via extern shunt resistor Injection return, via extern shunt resistor Injection Injection return (same as 5) Injection return (same as 4)
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1MRK514024-UEN A Section 6 Connecting Table 15: Rotor injection connection X82 Signal Injection (same as 3) Injection, inside shunt resistor Injection (same as 1) Injection return (same as 5) Injection return (same as 4) Connect each signal connector terminal of screw compression type with one 0.5 to 2.5 mm (AWG 24 - AWG 14) wire or with two 0.5 to 1.0 mm (AWG 24 - AWG 18) wires.
Section 6 1MRK514024-UEN A Connecting properly connected to the station earthing system. Use a conductor with a core cross section area of at least 4 mm (AWG 12). The protective earthing terminal is also the functional earth terminal. The functional earth is the reference for rotor injection and measurement.
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1MRK514024-UEN A Section 6 Connecting REX060 VOLTAGE MEASURE (U) STATOR MODULE SIM CURRENT MEASURE (U) VOLTAGE MEASURE (U) ROTOR MODULE RIM CURRENT MEASURE (U) IEC11000209-1-en.vsd IEC11000209 V1 EN-US Figure 42: Separate analog inputs for stator STTIPHIZ and rotor ROTIPHIZ protection It is possible to use a mixed connection that requires only two IED voltage channels for both ROTIPHIZ and STTIPHIZ.
Section 6 1MRK514024-UEN A Connecting The default parameter settings are used for the pre-processor block. It is possible to connect two REG670 IEDs in parallel to the REX060 injection unit in order to obtain redundant measurement in the two IEDs. However, at commissioning, both IEDs must be connected during the calibration procedure.
IEDs in different protection schemes via telecommunication equipment, for example leased telephone lines. For location of X-21 LDCM , refer to section"Rear side connectors". GUID-0570749A-516C-47D6-A818-83416759BA90 v5 The galvanic X.21 line data communication module uses a ABB specific PC*MIP Type II format. Installation manual...
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Section 6 1MRK514024-UEN A Connecting en07000196.vsd IEC07000196 V1 EN-US Figure 44: Overview of the X.21 LDCM module en07000239.wmf IEC07000239 V1 EN-US Figure 45: The X.21 LDCM module external connectors Earth selection connector for IO, screw terminals, 2-pole Earth pin Soft earth pin, see figure X.21 Micro D-sub 15 pole male connector according to the V11 (X:27) balanced version Installation manual...
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1MRK514024-UEN A Section 6 Connecting 100k W 100nF Soft ground en07000242.vsd IEC07000242 V1 EN-US Figure 46: Schematic view of soft earth Earthing Three different kinds of earthing principles can be set (used for fault tracing): Direct earth - The normal earthing is direct earth, connect terminal 2 directly to the chassis.
Section 6 1MRK514024-UEN A Connecting Installing the serial communication cable for RS485 SEMOD176344-1 v1 6.5.1 RS485 serial communication module SEMOD176342-152 v6 Angle bracket Screw terminal RS485 Screw terminal Backplate en07000140.vsd IEC07000140 V1 EN-US Figure 47: The connection plate to the backplate with connectors and screws. This figure also shows the pin numbering from the component side Name 2-wire Name 4-wire...
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1MRK514024-UEN A Section 6 Connecting outer shieldings are connected to the external equipment according to the installation instructions for the actual equipment. Use insulating tape for the inner shield to prevent contact with the IED chassis. Make sure that the IEDs are properly earthed with as short connections as possible from the earth screw, for example to an earthed frame.
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Section 6 1MRK514024-UEN A Connecting External Equipment (PC) IEC13000230-1-en.vsd PE 1) 3) IEC07000142 V2 EN-US Figure 49: Communication cable installation, 4-wire Where: The inner shields shall be connected together (with an isolated terminal block) and only have one connection point in the whole system, preferably at the external equipment (PC). The outer shield shall be connected to the IED chassis in every cable end.
1MRK514024-UEN A Section 6 Connecting Pair separator Pair Shield Drain wire Conductor Overall shield Separator Jacket en07000139.vsd IEC07000139 V1 EN-US Figure 51: Cross section of communication cable The EIA standard RS-485 specifies the RS485 network. An informative excerpt is given in section "Installing the serial communication cable for RS485 SPA/IEC".
Section 6 1MRK514024-UEN A Connecting c) Vim - the common mode voltage between any pair of RS485 chips may not exceed 10 V. d) A physical earth connection between all RS485 circuits will reduce noise. 2.3.2 Bus segment termination network The termination network below required at each end of each Bus Ph-segment.
1MRK514024-UEN A Section 6 Connecting Installing the GPS antenna SEMOD53073-1 v1 6.6.1 Antenna installation M12267-6 v3 The antenna is mounted on a console for mounting on a horizontal or vertical flat surface or on an antenna mast. xx05000510.vsd IEC05000510 V1 EN-US PosNO Description GPS antenna TNC connector...
Section 6 1MRK514024-UEN A Connecting 99001046.vsd IEC99001046 V1 EN-US Figure 53: Antenna line-of-sight 6.6.2 Electrical installation M12267-34 v3 Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a male SMA connector on the receiver end to connect the antenna to the IED. Choose cable type and length so that the total attenuation is max.
If the self supervision of the IED detects a diagnostic error during the start-up process, the green Ready LED flashes. Further information on the error may be visible on the local HMI under Main menu/Diagnostics/IED status/General. Note down the displayed information as reference when contacting ABB technical support. Installation manual...
Before removing the IED, make sure that auxiliary power is turned off and all wiring is disconnected. For upgrade purposes the IED does not need to be removed. Before removing the IED check with your local ABB office if the IED can be upgraded. Sending the IED for repair AMU0600445 v4 In case of product problems, contact the nearest ABB office or representative for consultation and instructions.
1MRK514024-UEN A Section 9 Technical data Section 9 Technical data Dimensions IP11490-1 v3 9.1.1 Case without rear cover SEMOD53195-1 v1 M2152-3 v5 IEC08000164-2-en.vsd IEC08000164 V2 EN-US Figure 54: Case without rear cover Installation manual...
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Section 9 1MRK514024-UEN A Technical data xx08000166.vsd IEC08000166 V1 EN-US Figure 55: Case without rear cover with 19” rack mounting kit M2152-11 v3 Case size (mm) 6U, 1/2 x 19” 265.9 223.7 201.1 252.9 205.7 190.5 203.7 465.1 187.6 482.6 6U, 3/4 x 19”...
1MRK514024-UEN A Section 9 Technical data 9.1.2 Case with rear cover SEMOD53199-1 v1 M11985-110 v4 IEC08000163-2-en.vsd IEC08000163 V2 EN-US Figure 56: Case with rear cover Installation manual...
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Section 9 1MRK514024-UEN A Technical data xx08000165.vsd IEC08000165 V1 EN-US Figure 57: Case with rear cover and 19” rack mounting kit IEC05000503-2-en.vsd IEC05000503 V2 EN-US Figure 58: Rear cover case with details M11985-120 v4 Case size (mm) 6U, 1/2 x 19” 265.9 223.7 242.1...
1MRK514024-UEN A Section 10 Glossary Section 10 Glossary M14893-1 v18 Alternating current Actual channel Application configuration tool within PCM600 A/D converter Analog-to-digital converter ADBS Amplitude deadband supervision Analog digital conversion module, with time synchronization Analog input ANSI American National Standards Institute Autoreclosing ASCT Auxiliary summation current transformer...
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Section 10 1MRK514024-UEN A Glossary CO cycle Close-open cycle Codirectional Way of transmitting G.703 over a balanced line. Involves two twisted pairs making it possible to transmit information in both directions Command COMTRADE Standard Common Format for Transient Data Exchange format for Disturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC 60255-24 Contra-directional...
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1MRK514024-UEN A Section 10 Glossary Electromagnetic interference EnFP End fault protection Enhanced performance architecture Electrostatic discharge F-SMA Type of optical fiber connector Fault number Flow control bit; Frame count bit FOX 20 Modular 20 channel telecommunication system for speech, data and protection signals FOX 512/515 Access multiplexer...
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Section 10 1MRK514024-UEN A Glossary IEC 61850–8–1 Communication protocol standard IEEE Institute of Electrical and Electronics Engineers IEEE 802.12 A network technology standard that provides 100 Mbits/s on twisted- pair or optical fiber cable IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules. References the CMC (IEEE P1386, also known as Common Mezzanine Card) standard for the mechanics and the PCI specifications from the PCI SIG (Special Interest Group) for the electrical EMF (Electromotive force).
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1MRK514024-UEN A Section 10 Glossary Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Number of grid faults Numerical module OCO cycle Open-close-open cycle Overcurrent protection Optical Ethernet module OLTC On-load tap changer OTEV Disturbance data recording initiated by other event than start/pick-up Overvoltage Overreach...
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Section 10 1MRK514024-UEN A Glossary Switch or push button to close Short circuit location Station control system SCADA Supervision, control and data acquisition System configuration tool according to standard IEC 61850 Service data unit SELV circuit Safety Extra-Low Voltage circuit type according to IEC60255-27 Small form-factor pluggable (abbreviation) Optical Ethernet port (explanation) Serial communication module.
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1MRK514024-UEN A Section 10 Glossary Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Type identification User management tool Underreach A term used to describe how the relay behaves during a fault condition. For example, a distance relay is underreaching when the impedance presented to it is greater than the apparent impedance to the fault applied to the balance point, that is, the set reach.
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