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Sharp SVX500 Maintenance Manual
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Sharp SVX500 Maintenance Manual

Sharp SVX500 Maintenance Manual

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PRECISION MACHINERY TOOLS
SVX500
MAINTENANCE MANUAL
1

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  • Page 1 PRECISION MACHINERY TOOLS SVX500 MAINTENANCE MANUAL...

  • Page 2: Table Of Contents

      PRECISION MACHINE TOOLS Maintenance Manual Chapter 1 Routine Maintenance 1-1 Routine Maintenance Checklist 1-2 Routine Maintenance Instruction Diagram 1-3 Cautions for Machine Maintenance Chapter 2 The Spindle Unit 2-1 Cautions for High Speed Processing 2-2 Tool Shank and Broach Bolts 2 - 3 S p i n d l e W a r m - u p 2 - 4 Sp i n d l e P r e - O p e r a t i o n C h e c k 2 - 5 Sp i n d l e A l a r m H a n d l i n g...

  • Page 3: Chapter 1 Routine Maintenance

      PRECISION MACHINE TOOLS Maintenance Manual                    Chapter 1 Routine Maintenance    ...

  • Page 4: Routine Maintenance Checklist

      PRECISION MACHINE TOOLS Maintenance Manual 1-1 Routine Maintenance Checklist Routine maintenance inspection can be classified into daily, weekly, monthly and annually. The maintenance is given when the machine functions normally The actual frequency and the operation frequency are different. When operating the both, pay attention to abnormal noises, oil volume, air pressure and machine abnormalities during the processing.
  • Page 5   PRECISION MACHINE TOOLS Maintenance Manual   Maintenance Daily Weekly Monthly Annually Note Depending Internal flow of Tool magazine on the brand the tool change automatic tool 1-year of the lube machine change (ATC) system Tool sleeve and ☉ tool change claw CNC operation Emergency stop ○,F...

  • Page 6: Routine Maintenance Instruction Diagram

      PRECISION MACHINE TOOLS Maintenance Manual 1-2 Routine Maintenance Instruction Diagram (17) Operation box (16) Emergency stop (16) Emergency stop...
  • Page 7   PRECISION MACHINE TOOLS Maintenance Manual (1、2) Spindle unit (1、2) Spindle unit (14、15) ATC system...
  • Page 8   PRECISION MACHINE TOOLS Maintenance Manual Machine precision check (20、21)
  • Page 9   PRECISION MACHINE TOOLS Maintenance Manual (23) Oil skimmer (18、19) EC cabinet...
  • Page 10   PRECISION MACHINE TOOLS Maintenance Manual (5、6、7) Spindle oil temperature controller (8、9、10、11) Air compressor preparation unit (3、4) Lubrication system...

  • Page 11: Cautions For Machine Maintenance

      PRECISION MACHINE TOOLS Maintenance Manual 1-3 Cautions for Machine Maintenance It is important to perform maintenance on each listed items in order to maintain machine precision and extend machine lifespan. Erroneous operation may damage the machine or lead to injury of the operator. Be cautious about the following matters: Cautions Prevention...
  • Page 12     PRECISION MACHINE TOOLS Maintenance Manual Cautions Prevention Spindle nose cleaning Keep the taper of spindle nose and cutter shank clean at all time to prevent dust or iron filings affecting the precision. The spindle has an automatic dust removal function, but the operator should wipe the parts with standard air-laid paper for maintaining spindle precision.
  • Page 13   PRECISION MACHINE TOOLS Maintenance Manual Cautions Prevention Constantly check the guide ways of the three axes (X, Y & Z). Check whether there are iron Guide way check filings or other types of grains attached to the guide ways. To extend the lifespan, remove the dust or they may scratch the slide.

  • Page 14: Chapter 2 The Spindle Unit

      PRECISION MACHINE TOOLS Maintenance Manual                Chapter 2 The Spindle Unit  ...

  • Page 15: Cautions For High Speed Processing

        PRECISION MACHINE TOOLS Maintenance Manual 2-1 Cautions for High Speed Processing During high-speed processing (S = 8000 rpm or above; F = 300 mm/min or above), the shank and the style of the cutter has a critical impact on spindle lifespan and processing precision. Matters that need more attention are: 1).

  • Page 16: Tool Shank And Broach Bolts

        PRECISION MACHINE TOOLS Maintenance Manual 2-2 Tool Shank and Broach Bolts                  ...
  • Page 17     PRECISION MACHINE TOOLS Maintenance Manual                   CAT 40 STUD    ...

  • Page 18: Spindle Warm-Up

      PRECISION MACHINE TOOLS Maintenance Manual 2-3 Spindle Warm-up This is an aerosol lubrication design, and so before turning on the machine, follow the warm-up steps below to extend the lifespan of the spindle and to avoid damaging the bearing by letting the oil aerosol getting into the bearing ahead. ...
  • Page 19   PRECISION MACHINE TOOLS Maintenance Manual   Cautions 1) If the shank is not installed onto the spindle, do not operate the spindle. See the figure below.                                 ...

  • Page 20: Spindle Pre-Operation Check

        PRECISION MACHINE TOOLS Maintenance Manual 2-4 Spindle Pre-Operation Check 1) Check whether the air pressure source is normal. 2) Check No.7 electric oil pump tank (Refer to the diagram in Section 3-1) for whether there is enough oil. 3) Run the spindle at 100 rpm to check whether the oil pump is functioning normally.

  • Page 21: Spindle Alarm Handling

        PRECISION MACHINE TOOLS Maintenance Manual 2-5 Spindle Alarm Handling 1) For this unit, if the screen displays “ALARM 1002, 1056, 2004,” check whether the temperature of the protective device of the bearing is 50°C. After checking the temperature, check whether the pipelines are abnormal, squeezed or broken.

  • Page 22: Chapter 3 The Air Compressor Unit

        PRECISION MACHINE TOOLS Maintenance Manual              Chapter 3 The Air Compressor Unit...

  • Page 23: Air Compressor System Layout

      PRECISION MACHINE TOOLS Maintenance Manual 3-1 Air compressor system layout...
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  • Page 28: Air Compressor Unit Usage Instruction

      PRECISION MACHINE TOOLS Maintenance Manual 3-2 Air Compressor Unit Usage Instruction 1) The pressure source of this machine’s pressure pipeline goes through the air pressure preparation unit, and the pressure is set to 6kg/cm . When the pressure source is less than 5kg/cm , and the duration lasts more than 2 –...

  • Page 29: Air Compressor Troubleshooting

      PRECISION MACHINE TOOLS Maintenance Manual 3-3 Air Compressor Unit Troubleshooting   Problem Cause Correction Reduced pressure source Blocked filter Clean the filter output 1. Loosened nut 1. Tighten the nut Gas leakage 2. Broken O-ring 2. Replace the o-ring 3.

  • Page 30: Chapter 4 The Lubrication Unit

        PRECISION MACHINE TOOLS Maintenance Manual                    Chapter 4 The Lubrication Unit                      ...

  • Page 31: Centralized Lubrication System Dia G R A M

      PRECISION MACHINE TOOLS Maintenance Manual 4-1 Centralized Lubrication System Diagarm...
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  • Page 34: Chapter 5 The Spindle Oil Cooling Unit

      PRECISION MACHINE TOOLS Maintenance Manual                Chapter 5 The Spindle Oil Cooling Unit...

  • Page 35: Spindle Oil Cooling Pipeline Diagram

        PRECISION MACHINE TOOLS Maintenance Manual 5-1 Spindle Oil Cooling Pipeline Diagram...

  • Page 36: Chapter 6The Electrical Unit

      PRECISION MACHINE TOOLS Maintenance Manual                        Chapter 6The Electrical Unit  ...

  • Page 37: The Electrical Unit

        PRECISION MACHINE TOOLS Maintenance Manual 6-1 The Electrical Unit   1. Check the connectors of the electrical lines to prevent from detachment. 2. Make sure that the battery is replaced once a year to prevent parameter deletion, unstable parameters or unstable three-axis positioning precision.
  • Page 38     PRECISION MACHINE TOOLS Maintenance Manual 1) Operation box Note: (a) Please well guard the relevant keys. (b) The dust pan has two security keys. To prevent the memory to be modified arbitrarily, use the function showed on the right figure.  ...
  • Page 39   PRECISION MACHINE TOOLS Maintenance Manual 2) Electrical box (a) Please well guard the relevant keys. (b) The machine has two security keys to prevent the electrical box from being opened arbitrarily. The functions are presented on the right figure. (c) Keep the user’s manual at an easily accessed location.

  • Page 40: Chapter 7 Appendix

      PRECISION MACHINE TOOLS Maintenance Manual                 Chapter 7 Appendix          ...
  • Page 41   PRECISION MACHINE TOOLS Maintenance Manual 7-1 Oil Selection   Lubrication Air Compressor Guide ways and balls Cylinder Coolant Location Preparation Unit screw Characteristics (1) Viscosity ISO (1) ISO VG32 (1) Viscosity ISO (1) High thermal of the oil VG32 (2) High oil film VG68 conduction...
  • Page 42     PRECISION MACHINE TOOLS Maintenance Manual 7-2 Descriptions on Program and Servo Alarms    ...
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  • Page 97   PRECISION MACHINE TOOLS Maintenance Manual 7-3 List of the Machine Components 1. Bed...
  • Page 98   PRECISION MACHINE TOOLS Maintenance Manual BED PIPING...
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  • Page 100   PRECISION MACHINE TOOLS Maintenance Manual 2. X - SADDLE...
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  • Page 102   PRECISION MACHINE TOOLS Maintenance Manual 3. X-AXIS DRIVE...
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  • Page 104     PRECISION MACHINE TOOLS Maintenance Manual    4. X – SCALE          ...
  • Page 105     PRECISION MACHINE TOOLS Maintenance Manual    5. X / Y PIPING  ...
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  • Page 109     PRECISION MACHINE TOOLS Maintenance Manual   6. Y SADDLE  ...
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  • Page 113     PRECISION MACHINE TOOLS Maintenance Manual    7. Y PIPING            ...
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  • Page 117     PRECISION MACHINE TOOLS Maintenance Manual    8. Y SCALE                  ...
  • Page 118     PRECISION MACHINE TOOLS Maintenance Manual 9. Y DRIVER...
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  • Page 121   PRECISION MACHINE TOOLS Maintenance Manual 10. Z SADDLE...
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  • Page 123   PRECISION MACHINE TOOLS Maintenance Manual 11. Z PIPING...
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  • Page 130   PRECISION MACHINE TOOLS Maintenance Manual 12. Z SCALE...
  • Page 131   PRECISION MACHINE TOOLS Maintenance Manual 13. Z DRIVER...
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  • Page 133   PRECISION MACHINE TOOLS Maintenance Manual 14. A DRIVER-L...
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  • Page 141   PRECISION MACHINE TOOLS Maintenance Manual 15. A DRIVER-R...
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  • Page 143   PRECISION MACHINE TOOLS Maintenance Manual 16. A PIPING...
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  • Page 145   PRECISION MACHINE TOOLS Maintenance Manual 17. C TABLE...
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  • Page 151   PRECISION MACHINE TOOLS Maintenance Manual 18. C PIPING...
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  • Page 153   PRECISION MACHINE TOOLS Maintenance Manual 19. C DRIVER...
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  • Page 155   PRECISION MACHINE TOOLS Maintenance Manual 20. ATC DOOR...
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  • Page 158   PRECISION MACHINE TOOLS Maintenance Manual 21. COOLER...
  • Page 159   PRECISION MACHINE TOOLS Maintenance Manual 22. FOUNDATION...
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  • Page 161   PRECISION MACHINE TOOLS Maintenance Manual 23. HYDRAULIC...
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  • Page 163   PRECISION MACHINE TOOLS Maintenance Manual 24. LUBRICATION...
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  • Page 166   PRECISION MACHINE TOOLS Maintenance Manual 25. PNEUMATIC...
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  • Page 172   PRECISION MACHINE TOOLS Maintenance Manual Item Name Part Number Top plate C05841001 Empty sensor C05841002 Chain press plate C05841003 Gripper seats C05841004 Boo tem plate C05841005 Spacer block C05841006 Gripper key C05841007 BT40 Gripper C05841008 Spacer block C05841009 32T Chain C05841010 Ball bearing C05841011...
  • Page 173   PRECISION MACHINE TOOLS Maintenance Manual CAM BOX...
  • Page 174   PRECISION MACHINE TOOLS Maintenance Manual Item Name Part Number CAM seated C05841017 Taper roller bearing C05841018 Shaft of CAM C05841019 Grae-30T C05841020 Double side round key C05841021 Bush C05841022 Index CAM C05841023 Taper roller bearing C05841024 Grae-13T C05841025 Taper roller bearing C05841026 Double side round key C05841027...
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