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Blower and Drive Kit
For 48in E-Z Vac Bagger for Z400 Series Z Master®
Mowers
Model No. 78536
Preparing the Machine
1. Park the machine on a level surface, disengage the PTO, and engage the parking brake
(if applicable).
2. Shut off the engine, remove the key, wait for all moving parts to stop, and allow the
machine to cool before leaving the operating position.
3. Repair all bent or damaged areas of the mower deck and replace any missing parts.
4. Remove debris from the mower deck or rear part of the mower to ease installation.
5. Clean the belt-cover area and remove the right belt cover.
Note:
removed it can also be reused.
6. Lower the mower deck to the lowest height-of-cut position.
Modifying the Mower Deck
Parts Required
1
1
1. Cut out templates 1 and 2 located in the back of the manual.
2. Tape template 1 into position as shown.
3. Mark the edges shown on template 1.
4. Tape template 2 into position as shown.
© 2023—The Toro
®
Company
8111 Lyndale Ave So
Bloomington, MN 55044
Retain the right belt cover for later use. If the bagger blower and pulley is
Template 1
Template 2
Register at www.Toro.com
Installation Instructions
Original Instructions (EN)
Printed in the USA
All rights reserved
3462-361A
*3462-361* A
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Summary of Contents for Toro 78536
- Page 1 3462-361A Blower and Drive Kit For 48in E-Z Vac Bagger for Z400 Series Z Master® Mowers Model No. 78536 Installation Instructions Preparing the Machine 1. Park the machine on a level surface, disengage the PTO, and engage the parking brake (if applicable).
- Page 2 5. Mark the edges shown on template 2. Template 1 Mower deck Template 2 G431444 6. Using a right angle grinder with a cutting disk, cut the mower deck as marked from the templates. 7. Use the right angle grinder with a grinding disk to smooth the rough edges that remain after the cutouts are made.
- Page 3 3. Turn the pulley to lock it into position. 4. After the new pulley assembly is in position, tighten the existing bolts to secure the new pulley assembly. Note: If the pulley does not turn, loosen the bolts to raise the bolt heads and allow the pulley to lock into position.
- Page 4 6. Remove the belt-cover support bracket from the mower deck. Bolt Belt cover support bracket Mower deck G431492 Installing the Pivot Bracket Parts Required Pivot bracket Metal template Bolt (3/8 x 1 inch) Nut (3/8 inch) 1. Align the metal template to the mower-deck edge and clamp it tightly to the mower deck. 2.
- Page 5 5. Remove part of the metal belt cover support on top of the mower as shown in the figure below. Cut 25 mm (1 inch) off the metal belt cover support here. Mower deck Align template with mower deck edge Metal template Drill 3 pilot holes (1/8 inch) and 3 diameter holes (13/32 inch)
- Page 6 Installing the Blower Assembly, Bagger Belt, Spring, and Blower Belt Cover Parts Required Blower assembly Bagger belt Blower belt cover Spring Refer to the bagger Operator’s Manual for the correct procedure to install the blower, bagger belt, spring, and blower belt cover. Page 6 3462-361 A...
- Page 7 Templates Figure 1 Template 1 G433970 Cut along the solid line Cut the mower deck along these lines Align this line with the right rear edge on top of the mower deck Align this hole with the right rear corner on top of the mower deck 3462-361A Page 7...
- Page 8 Figure 2 Template 2 G433971 Cut along the solid line Cut the mower deck along these lines Align this line with the right outside edge of the mower deck push arm bracket Align this hole with the hole in the mower deck push arm bracket Page 8 3462-361 A...
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