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Toro Greensmaster e1021 Operator's Manual
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Toro Greensmaster e1021 Operator's Manual

Toro Greensmaster e1021 Operator's Manual

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Original Instructions (EN)
Greensmaster
and eFlex
®
Model No. 04835—Serial No. 400000000 and Up
Model No. 04845—Serial No. 400000000 and Up
Model No. 04865—Serial No. 400000000 and Up
Form No. 3463-557 Rev A
®
e1021, e1026,
1021 Greensmower
*3463-557*

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  • Page 1 Form No. 3463-557 Rev A Greensmaster ® e1021, e1026, and eFlex ® 1021 Greensmower Model No. 04835—Serial No. 400000000 and Up Model No. 04845—Serial No. 400000000 and Up Model No. 04865—Serial No. 400000000 and Up *3463-557* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Note emphasizes general information additional information, contact an Authorized Service worthy of special attention. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Contents Acknowledging the Battery Interface Panel............. 33 Drive System Maintenance ........34 Safety ............... 4 Changing the Transmission Fluid...... 34 General Safety........... 4 Controls System Maintenance ......34 Safety and Instructional Decals ......4 Adjusting the Service/Parking Brake....34 Setup ................ 7 Cutting Unit Maintenance ........

  • Page 4: Safety

    Safety • Keep bystanders and children out of the operating area. Never allow children to operate the machine. • Park the machine on a level surface, engage the General Safety parking brake, shut off the machine, remove the key (if equipped), and wait for all movement to stop This product is capable of amputating hands and feet before you leave the operator’s position.
  • Page 5 decal138-5533 138-5533 1. Traction control—press the traction control down then pull it to the handle. decal138-5534 138-5534 1. Slow 2. Fast decal138-1589 138-1589 1. Engage the reels. 2. Disengage the reels. decal139-5178 139-5178 1. On 2. Off decal138-5532 138-5532 1. Pull up to release the brake. 6.
  • Page 6 decal147-2310 147-2310 1. Electrical shock hazard—turn the key switch to the O position and remove the key from the key switch; read the Operator’s Manual before performing maintenance. decal147-2319 147-2319 1. Motor 3. Electrical power 2. Work lights 4. Refer to the Operator’s Manual for fuse information.

  • Page 7: Setup

    Hex tube (Model 04865) Spring (Model 04865) Collar (Model 04865) Transport Wheel Kit (order separately; Install the transport wheels (optional). contact your authorized Toro distributor) Install the grass basket. Grass basket Adjust the latch bolt for the handle-height – No parts required adjuster.

  • Page 8: Adjusting And Installing The Cutting Unit

    Adjusting and Installing the Cutting Unit Parts needed for this procedure: Cutting unit (order separately; contact your authorized Toro distributor) Coupler (Model 04835 and 04845) Reel driveshaft (Model 04835 and 04845) g341864 Figure 4 Socket-head screw (Model 04835 and 04845) 1.
  • Page 9 Remove the existing reel driveshaft (Figure Use 4 socket-head screws to install the cutting unit to the machine (Figure Perform the following steps to install the new reel driveshaft: Install the new reel driveshaft (included in the loose-parts bag). Take care to not damage the seal. g343380 Figure 7 1.

  • Page 10: Installing The Transport Wheels

    Transport Wheel Kit (order separately; contact your authorized Toro distributor) Procedure To install the transport wheels, you must first acquire the Transport Wheel Kit (Model 04123). Contact your authorized Toro distributor for this kit. Install the transport wheels; refer to Installing the Transport Wheels (page 26).

  • Page 11: Installing The Grass Basket

    Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure g308471 Figure 11 • Models 04835 and 04845: 1. Basket hooks Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 10). Install the basket hooks over the frame loop (Figure 11).

  • Page 12: Adjusting The Latch Bolt For The Handle-Height Adjuster

    Adjusting the Latch Bolt for the Handle-Height Adjuster No Parts Required Procedure If the handle-height adjuster is not parallel with the upper receiver weldment, perform the following steps to adjust the bolt: Loosen the nut on the latch bolt so that the bolt head can move freely just beyond the pivot stop (Figure 13).

  • Page 13: Mounting The Battery Charger On A

    Mounting the Battery Charger on a Wall Optional No Parts Required Procedure You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch).

  • Page 14: Product Overview

    Product Overview g467007 Figure 15 Model 04835 and 04845 shown on left; Model 04865 shown on right. 1. Grass basket 4. Battery pack 2. Kickstand 5. Transport-wheel axle 3. Handle 6. Cutting unit...

  • Page 15: Controls

    Controls Clutch Bail Use the clutch bail (Figure 16) to engage or disengage the traction drive. • Engage the traction drive: Pull up and hold the bail to the handle. Traction speed can vary by how far you pull up the bail.
  • Page 16 InfoCenter LCD Display CAUTION The machine is heavy and can cause back The InfoCenter LCD display shows information about your machine and battery pack, such as the current strain if lifted improperly. battery charge, speed, diagnostics information, and Put your foot pressure down on the more (Figure 16).

  • Page 17: Specifications

    Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories.

  • Page 18: Before Operation

    Adjusting the Clip Rate Operation The clip rate is determined by the following machine Note: Determine the left and right sides of the settings: machine from the normal operating position. • Reel speed: You can adjust the reel speed to a high or low setting;...

  • Page 19: Adjusting The Traction-Drum Position

    g277026 Figure 21 Left side of the machine shown 1. Insert shoulder bolt here 3. Shoulder bolt for the L position. 2. Insert shoulder bolt here g341648 for the H position. Figure 20 1. Reel-speed-control knob (shown in the high-reel-speed Align the holes in the chassis with the holes in position) the drive housing.

  • Page 20: Removing The Transport Wheels

    Kickstand TORAGE Note: (page 16). You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the trailer, refer to your trailer Operator’s Manual. During Operation Removing the Transport During Operation Safety...

  • Page 21: Starting The Machine

    – Before leaving the operating position wire harness is connected to the main power supply connector • Use only accessories and attachments approved by The Toro® Company. Ensure that the clutch bail is disengaged. Move the key switch to the O position. Slope Safety •...
  • Page 22 Description Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your authorized Toro distributor for more information on the Faults menu. Service The Service menu contains information on the machine such as hours of use and battery usage and status.

  • Page 23: Operating Tips

    Indicates whether the ignition key is on or off. understand or view the display, contact your Traction Indicates whether the traction bail is engaged authorized Toro distributor for assistance in resetting or disengaged. the display. Throttle Indicates the throttle control setting in Volts (used to calculate the target rpm).
  • Page 24 Operating the Machine in Low Light Conditions Use the LED Light Kit when you operate the machine in low light conditions. Contact your authorized Toro distributor for this kit. Important: Do not use other light systems with this machine; they may damage the battery pack or electrical system.

  • Page 25: Shutting Off The Machine

    Allow the machine to cool before storing the plug for 120 VAC operation. For use with 240 V machine in any enclosure. circuits, contact your authorized Toro distributor for • Do not store the machine where there is an open the correct power cord.

  • Page 26: Operating The Controls After Mowing

    Move the kickstand to the • Do not disassemble the charger. Take the charger position; refer to RANSPORT HEEL ERVICE to an authorized Toro distributor when service or Kickstand (page 16) repair is required. Slide a wheel onto an axle (Figure 26). •...

  • Page 27: Engaging Or Disengaging The Transmission

    Transportation or the appropriate government body in your country for detailed regulations on transportation of your eFlex or eFlex battery. g343383 For detailed information on shipping a battery, contact Figure 27 your authorized Toro distributor. 1. Traction-engagement 3. Traction-engagement lever—D lever—E position...

  • Page 28: Caring For The Battery Pack

    Toro distributor. in the battery pack. A dirty cover increases the heat in the battery pack each day and reduces the Do not change the charger or the power supply cord energy capacity.
  • Page 29 Shut off the machine and remove the key. Manual. If none of these solutions correct the issue, Disconnect the T-handle connector from the contact an authorized Toro distributor. main wire harness to the main-power-supply connector on the battery base (Figure 29).

  • Page 30: Maintenance

    – Wait for all movement to stop. • To ensure safe, optimal performance of the • Allow machine components to cool before machine, use only genuine Toro replacement performing maintenance. parts. Replacement parts made by other • manufacturers could be dangerous, and such use If possible, do not perform maintenance while the could void the product warranty.

  • Page 31: Daily Maintenance Checklist

    Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake-lock-lever operation. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment.

  • Page 32: Electrical System Maintenance

    Maintaining the Battery Charger Important: All electrical repairs should be performed by an authorized Toro distributor only. The operator can perform very little maintenance other than protecting the charger from damage and weather.

  • Page 33: Replacing Fuses

    Interface Panel The battery interface panel emits lights that indicate the battery state, including charging status, state of charge, faults, and battery updates. Refer to your authorized Toro distributor for more information about the battery interface panel. g464537 Figure 31 1.

  • Page 34: Drive System Maintenance

    Drive System Controls System Maintenance Maintenance Adjusting the Changing the Transmission Service/Parking Brake Fluid Adjust the service/parking brake if it slips during Service Interval: Every 750 hours/Yearly (whichever operation. comes first) Disengage the parking brake. Note: Refer to Figure 33 for this procedure.

  • Page 35: Cutting Unit Maintenance

    Cutting Unit Maintenance (Figure 35). Repeat step and adjust the tension if necessary. Blade Safety • Use care when checking the reel cutting-unit. Wear gloves and use caution when servicing the reel. • A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death.

  • Page 36: Installing The Cutting Unit (Model 04865)

    g343380 Figure 37 1. Socket-head screw Use the previously removed socket-head screws, washers, and spacers to secure the reel-drive assembly to the cutting-unit side plate (Figure 38). Ensure that the reel-drive-assembly driveshaft is installed to the transmission-driveshaft coupler (Figure 38). g307906 Figure 39 1.

  • Page 37: Removing The Cutting Unit (Model 04865)

    Move the kickstand to the C UTTING ERVICE and use a backlapping machine. Contact your position. authorized Toro distributor to acquire this kit. Remove the grass basket (if equipped). • Use the InfoCenter to enter Backlap Mode. Move the collar...

  • Page 38: Cleaning

    Cleaning Note: Once the bail is released, Backlap Mode is disengaged. You can use the bail-catch fork (shipped in the loose-parts bag) to secure the bail in the engaged position. Cleaning the Machine Remove the bail-catch fork after your backlapping is completed.

  • Page 39: Storage

    Paint all scratched or bare metal surfaces Storing the Charger with paint available from your authorized Toro distributor. Complete the procedure for Disconnecting the For prolonged storage, follow the battery Charger (page 29).
  • Page 40 Notes:...
  • Page 41 Notes:...
  • Page 42 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
  • Page 43 3 years/2,000 or 1.5 MWh Non-Toro Battery Warranty Period Greensmaster eFlex 1021, e1021, and e1026 Greensmower 8 years or 0.9 MWh Whichever comes first. The MWh listed is for each individual battery. Non-Toro batteries are covered by the battery manufacturer. 374-0335 Rev D...
  • Page 44 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these...

This manual is also suitable for:

Greensmaster e1026Eflex 1021048350484504865

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