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Sony HDR-CX405 Service Manual
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Sony HDR-CX405 Service Manual

Digital hd video camera recorder
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2023/12/29 03:13:45 (GMT+09:00)
Digital HD Video Camera Recorder
HDR-CX405
HDR-CX440
HDR-PJ410
HDR-PJ440
DISCLAIMER:
USE AT OWN RISK. SONY AND ITS AFFILIATES ARE NOT LIABLE FOR ANY DAMAGE OR INJURY
CAUSED TO ANY DIGITAL ELECTRONIC EQUIPMENT, PERSON, OR PROPERTY, WHICH OCCURS DUE TO USE OF
THE TOOLS, PARTS, DOCUMENTATION, OR OTHER MATERIALS HEREIN PROVIDED, WHETHER FOR REPAIR,
DIAGNOSIS, MAINTENANCE, MODIFICATION, OR OTHERWISE, INCLUDING BUT NOT LIMITED TO: ANY INDIRECT,
INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES; ANY LOSS OF DATA, PRIVACY OR PROFITS; OR ANY
INABILITY TO USE, OR REDUCED FUNCTIONALITY OF, THE DIGITAL ELECTRONIC EQUIPMENT.
INSTRUCTIONS IN THIS MANUAL BEFORE PROCEEDING. PLEASE FOLLOW ALL STEPS IN THE ORDER IN WHICH
THEY ARE DESCRIBED. IF YOU DO NOT HAVE ALL TOOLS AND PARTS AVAILABLE TO YOU, OR ARE NOT
COMFORTABLE PERFORMING THE REPAIRS DESCRIBED HEREIN, DO NOT PROCEED. FAILURE TO FOLLOW THESE
INSTRUCTIONS, OR USE THE PROPER TOOLS AND PARTS, MAY DAMAGE YOUR PRODUCT, LEAD TO PERSONAL
INJURY OR CAUSE PROPERTY DAMAGE.
SERVICE MANUAL
PLEASE READ ALL
SYS SET

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Summary of Contents for Sony HDR-CX405

  • Page 1 HDR-PJ440 DISCLAIMER: USE AT OWN RISK. SONY AND ITS AFFILIATES ARE NOT LIABLE FOR ANY DAMAGE OR INJURY CAUSED TO ANY DIGITAL ELECTRONIC EQUIPMENT, PERSON, OR PROPERTY, WHICH OCCURS DUE TO USE OF THE TOOLS, PARTS, DOCUMENTATION, OR OTHER MATERIALS HEREIN PROVIDED, WHETHER FOR REPAIR, DIAGNOSIS, MAINTENANCE, MODIFICATION, OR OTHERWISE, INCLUDING BUT NOT LIMITED TO: ANY INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES;...
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 3 Be sure to keep your PC used for service and checking of this 修理時に使用するパソコンは，ウィルス検出ソフトが常にアッ プデートを行っているパソコンを使用してください。もし，修 unit always updated with the latest version of your anti-virus software. In case a virus affected unit was found during service, 理を行うセット，もしくはパソコンがウィルスに感染している 事が判明した場合は，ソニーグループ内は社内技術相談窓口に， contact your Service Headquarters. 特約店様は特約店様専用電話窓口（修理窓口）にご相談くださ い。 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...

  • Page 4: Safety Check-Out

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.

  • Page 5: Manual Structure

    Besides this manual, the following manuals are available. • Operating Guide (Supplied with this unit) • Help Guide (Web manual) Help Guide is an on-line manual. Refer to it for in-depth instructions on the many functions of the camcorder. HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...

  • Page 6: Section 2 Service Note

    • The proper way to disconnect a connector is to grab the connector instead of the wires. If you pull on the wires, they might be broken. • The proper way to connect a connector is to grab the connector instead of the wires. If you push on the wires, they might be broken. HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 7 2023/12/29 03:13:45 (GMT+09:00) 2-2. Power Supply during Repairs 2-2-1. AC power adaptor Use the AC power adaptor. HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...

  • Page 8: Section 4 Replacement Of Main Parts

    • PD-1028 Board • PD-1029 Board • FP-2184 Flexible Board F Panel Assy • FP-2106 Flexible Board • FP-2193 Flexible Board Projector Model Non Projector Model View Position Top View Back View Left View Front View Right View Bottom View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 9 • Refer to “Overall Section-1 (Projector Model)” on exploded view for Ref. No. Overall Section-2 (Projector Model) (Claws) (Claws) Disassembly Places The shape may be different from the illustration depending on models. 機種によって形状がイラストと異なる場合があります。 [1] #12 X 1 Left View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 10 2023/12/29 03:13:45 (GMT+09:00) [2] Open the LCD {1} → #2 X 2 Bottom View Back View [3] #2 X 1 → #12 X 1 → #2 X 2 → #12 X 1 Bottom View Right View Left View Back View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 11 “Overall Section-1 (Non Projector Model)” on exploded view for Ref. No. Overall Section-2 (Non Projector Model) (Claws) (Claws) Disassembly Places The shape may be different from the illustration depending on models. 機種によって形状がイラストと異なる場合があります。 [1] #12 X 1 Left View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 12 2023/12/29 03:13:45 (GMT+09:00) [2] Open the LCD {1} → #2 X 2 Bottom View Back View [3] #2 X 1 → #12 X 1 → #2 X 2 → #12 X 1 Bottom View Right View Left View Back View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 13 (including CP001 (CMOS imager)) #172 #172 SP901 PJ440 Cabinet (R) Section (Projector Model) (Note 2) (Note 2) (Note 2) PJ410: CEN, CEH, E35, E37, EA8 MIC901 Note 1 Be careful not to break the NFC Block Assy. NFC部組を折らないよう注意してください。 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 14 ・ Screw Even if without using the three parts, the operation of the  set does not have the influence. If these parts are removed,  you can not use the demonstration movie. Disassembly Places The shape may be different from the illustration depending on models. 機種によって形状がイラストと異なる場合があります。 [1] #140 X 1 Left View #140 [2] #2 X 1 → #12 X 1 Top View Left View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 15 2023/12/29 03:13:45 (GMT+09:00) [3] #12 X 1 → Open the LCD {1} → #2 X 1 Top View Right View [4] #2 X 1 → #12 X 1 Top View Right View HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 16 [IR Cut Coated Side] [The Other Side] Lens Device side • The other surface The red coating is not reflected. • Side view The red belt is seen. • IR cut coating surface The red coating is reflected. Lens Device side HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 17 (CMOS imager)) #172 #172 SP901 CX440 Cabinet (R) Section (Non Projector Model) MIC901 Note Be careful not to break the NFC Block Assy. NFC部組を折らないよう注意してください。 Disassembly Places The shape may be different from the illustration depending on models. 機種によって形状がイラストと異なる場合があります。 4-10 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 18 [2] #2 X 1 → #12 X 1 Top View Left View [3] #12 X 1 → Open the LCD {1} → #2 X 1 Top View Right View [4] #2 X 1 → #12 X 1 Top View Right View 4-11 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 19 [The Other Side] Lens Device side • The other surface The red coating is not reflected. • Side view The red belt is seen. • IR cut coating surface The red coating is reflected. Lens Device side 4-12 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 20 #288 (Note 1) (Note 3) (Claws) (Claw) Adjust the position. (Note 2) (Claws) (Claws) (Claws) Note 1 This screw cannot be reused. Discard the screw removed once in servicing. Instead, use a new screw. このねじは再利用することができません。 サービス対応時に一度でも外した場合は新品のねじと交換 してください。 4-13 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 21 指サック着用のこと （持ってはいけない） （取り扱い注意） レバー 銅板 レンズ部 フレキ接点 シート コネクタ部 銅板 プロジェクターを使用した後は， プロジェクターユニットが 熱くなっています。 特に銅板の部分は高温になります。 部品を交換する時は， 温度が下がってから作業を行なって ください。 Note 3 When removing / attaching this part, be careful not to damage the peripheral parts. この部品を取り外し， 取り付けるときは， 周囲の部品を破損しな いよう注意してください。 4-14 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 22 (Note 2) (Note 4) (14 x 4.5 mm) (Claws) LCD901 BH4600 (Note 3) BT4600 (Note 3) Note 1 This screw cannot be reused. Discard the screw removed once in servicing. Instead, use a new screw. このねじは再利用することができません。 サービス対応時に一度でも外した場合は新品のねじと交換 してください。 4-15 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 23 When mounting these parts, mount new battery holder first and attach new lithium storage battery next. PD-1029基板のリチウム蓄電池 (BT4600) を交換する場合は バッテリホルダ (BH4600) も同時に新品に交換してください。 (一度使用したバッテリホルダは再使用できません。 ) 部品取り付けの際は， 先にバッテリホルダを取り付けてか らリチウム蓄電池を装着してください。 Note 4 Use this to cut or splice so that it becomes the designated size. 指定のサイズになるように形状を加工して使用してください。 4-16 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 24 1 Fold dotted line parts of the FP-2184/FP-2193 flexible board as shown in the figure below. Adhesive tape Adhesive tape Valley fold Adhesive tape Mountain fold Mountain fold Adhesive tape Adhesive tape FP-2193 Flexible Board FP-2184 Flexible Board Adhesive tape Valley fold Valley fold 4-17 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 25 Hinge Assy as shown in the figure below. Flexible Board Hinge Assy 2 Times 3 Install the Cover (M) Hinge/Cover (C) Hinge. Cover (M) Hinge Cover (C) Hinge 4 Attach the FP-2184/2193 Flexible Board board as shown in the figure below. FP-2184/2193 Flexible Board 4-18 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 26 (14 x 4.5 mm) (Claws) LCD901 (Claws) BH4500 (Note 3) BT4500 (Note 3) (Claws) (Claws) Note 1 This screw cannot be reused. Discard the screw removed once in servicing. Instead, use a new screw. このねじは再利用することができません。 サービス対応時に一度でも外した場合は新品のねじと交換 してください。 4-19 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 27 らリチウム蓄電池を装着してください。 Note 4 When removing / attaching this part, be careful not to damage the peripheral parts. この部品を取り外し， 取り付けるときは， 周囲の部品を破損しな いよう注意してください。 Note 5 Use this to cut or splice so that it becomes the designated size. 指定のサイズになるように形状を加工して使用してください。 4-20 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 28 1 Fold dotted line parts of the FP-2184/FP-2193 flexible board as shown in the figure below. Adhesive tape Adhesive tape Valley fold Adhesive tape Mountain fold Mountain fold Adhesive tape Adhesive tape FP-2193 Flexible Board FP-2184 Flexible Board Adhesive tape Valley fold Valley fold 4-21 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 29 Hinge Assy as shown in the figure below. Flexible Board Hinge Assy 2 Times 3 Install the Cover (M) Hinge/Cover (C) Hinge. Cover (M) Hinge Cover (C) Hinge 4 Attach the FP-2184/2193 Flexible Board board as shown in the figure below. FP-2184/2193 Flexible Board 4-22 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...

  • Page 30: Section 5 Repair Parts List

    Les composants identifiés par le symbole contiennent des informations confidentielles. Suivez scrupuleusement les instructions chaque fois qu'un composant est remplacé et / ou réparé. Veuillez détruire et éliminer les circuits imprimés et / ou les circuits intégrés que vous avez remplacés. 示 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 31 Ref. No. or Q'ty Part No. SP Description 4-476-680-31 COVER (R (4411)), HINGE A-2067-210-A PANEL ASSY (217B), F A-2067-209-A LTOP ASSY (217BW) 4-473-996-41 PANEL (441), BT A-2067-213-A LID ASSY (217B), BT 2-635-562-31 SCREW (M1.7) 3-080-204-21 SCREW, TAPPING, P2 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 32 SP Description 4-476-679-31 COVER (R (441)), HINGE A-2067-210-A PANEL ASSY (217B), F A-2067-208-A LTOP ASSY (217B) (CX405) A-2067-209-A LTOP ASSY (217BW) (CX440) 4-473-996-41 PANEL (441), BT A-2067-213-A LID ASSY (217B), BT 2-635-562-31 SCREW (M1.7) 3-080-204-21 SCREW, TAPPING, P2 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 33 MM-102 BOARD, COMPLETE (PJ440) #172 2-178-410-01 TITE (UB TITE) 1.4 1-838-712-61 CABLE, BUILT-IN USB 1-492-709-11 SWITCH BLOCK, CONTROL (PS45300) 4-476-291-01 BATTERY (441), DUMMY 1-889-592-11 AN-1006 FLEXIBLE BOARD 1-889-209-11 FP-2200 FLEXIBLE BOARD A-2040-416-A NFC BLOCK ASSY (14Y_TERA) COMP (Note 1) HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 34 TITE (UB TITE) 1.4 4-476-291-01 BATTERY (441), DUMMY 1-889-222-11 FP-2201 FLEXIBLE BOARD Not Supplied MM-102 BOARD, COMPLETE (CX440) 1-887-155-11 FP-2060 FLEXIBLE BOARD (CX440) 4-282-293-01 SHEET (ST (381)), SHIELD 4-568-328-01 SHEET (478), VC RADIATION 4-568-562-01 SHEET (T1) (478), RADIATION HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 35 CUSHION, P A-1847-133-A LSV-1580A (Note 2) Not Supplied PJ-1009 BOARD, COMPLETE 3-283-643-21 SCREW, TRIPOD (Note 3) 3-283-835-01 * CUSHION, SP A-2067-230-A CABINET (R) ASSY (2171) 2-635-562-31 SCREW (M1.7) 3-086-156-11 SCREW B1.2 #288 2-187-345-21 SCREW (M1.7), P2 (Note 1) HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 36 COVER (M (4411)), HINGE 4-446-014-01 TAPE AS (2040) (Note 4) BH4600 1-251-928-21 SOCKET, BATTERY (Note 3) BT4600 1-756-134-16 BATTERY, LITHIUM (SECONDARY) (Note 3) LCD901 1-811-218-61 LCD MODULE 2-635-562-31 SCREW (M1.7) 3-078-890-11 SCREW, TAPPING #288 2-187-345-21 SCREW (M1.7), P2 (Note 1) HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 37 MAGNET (Note 2) 3-283-835-01 * CUSHION, SP A-2067-229-A CABINET (R) ASSY (217) 4-446-014-01 TAPE AS (2040) (Note 5) 4-476-578-11 COVER (M (441)), HINGE BH4500 1-251-928-21 SOCKET, BATTERY (Note 3) BT4500 1-756-134-16 BATTERY, LITHIUM (SECONDARY) (Note 3) LCD901 1-811-218-61 LCD MODULE HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 38 2023/12/29 03:13:45 (GMT+09:00) 5-3. Fuse VC-1023 BOARD (SIDE A) 4.45V VC-1023 BOARD (SIDE B) F001 4.45V F002 Primary side Ref. No. or Q'ty Part No. SP Description F001 1-576-844-31 FUSE (2.5A/24V) F002 1-576-842-31 * FUSE (0.63A/32V) F003 1-533-981-31 FUSE (2A/24V) HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 39 4-564-750-61 * Help Guide (ARABIC) 4-564-750-71 * Help Guide (PERSIAN) Ref. No. 4-564-750-81 * Help Guide (INDONESIAN) or Q'ty Part No. SP Description 4-564-750-91 * Help Guide (THAI) 8-022-359-31 Rechargeable battery pack NP- BX1/UC (U2, UC2, CA2) 5-10 HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 40 UNIT CN4000 Projector Model CN4901 CN3201 CN9000 CN7101 CN4011 VC-1023 BOARD (SIDE B) HDMI PROJECTOR SP901 (SPEAKER) FP-2184 FP-2193 FP-2201 FLEXIBLE FLEXIBLE FLEXIBLE BOARD BT901 BOARD BOARD BATTERY (Page 6-2) (Page 6-2) TERMINAL Non Projector Model Projector Model HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 41 PJ-1009 BOARD PROJECTOR (SIDE A) (SIDE B) UNIT CN8504 CN8503 PD-1029 BOARD (SIDE A) PD-1029 BOARD (SIDE B) CN3700 S4601 (MULTI-SELECTOR) CN4600 S4600 FP-2193 FLEXIBLE BOARD S4602 PROJECTOR BT4600 LITHIUM 2.7 INCH LCD901 BATTERY WIDE COLOR (LCD MODULE) HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...

  • Page 42: Revision History

    2023/12/29 03:13:45 (GMT+09:00) Revision History Ver. Date History Contents S.M. Rev. issued 2023.12 Official Release ― ― HDR-CX405/HDR-CX440/HDR-PJ410/HDR-PJ440 SYS SET...
  • Page 43 2023/12/29 03:13:45 (GMT+09:00) HDR-CX405 HDR-CX440 HDR-PJ410 Printed in Japan Sony Corporation HDR-PJ440 2023. 12 S 9-896-718-61 © 2023 SYS SET...

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