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Philips Saeco Xelsis SM7580 Service Manual
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Philips Saeco Xelsis SM7580 Service Manual

Philips Saeco Xelsis SM7580 Service Manual

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Coffee Machine
Service
TYPE
12NC
SM7580/00
882863100010
SM7580/00
882863100220
SM7580/00
882863100300
SM7580/00
882863100870
SM7581/00
882863200010
SM7581/00
882863200220
SM7581/00
882863200300
SM7581/00
882863200870
SM7680/00
882863300010
SM7680/00
882863300220
SM7680/00
882863300300
SM7680/00
882863300870
SM7682/00
882863400010
SM7682/00
882863400220
SM7682/00
882863400300
SM7682/00
882863400870
From Rev.
To Rev.
Rev.03
Rev.04
Rev.04
Rev.05
All parts of this document are the property of Philips.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or
collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Philips
SM7580
SM7581
Service Manual
DESCRIPTION
SAE XELSIS 7580 BK 230/50
SAE XELSIS 7580 BK 230/50
SAE XELSIS 7580 BK 230/50
SAE XELSIS 7580 BK 230/50
SAE XELSIS 7581 SIL 230/50
SAE XELSIS 7581 SIL 230/50
SAE XELSIS 7581 SIL 230/50
SAE XELSIS 7581 SIL 230/50
SAE XELSIS 7680 BK 230/50
SAE XELSIS 7680 BK 230/50
SAE XELSIS 7680 BK 230/50
SAE XELSIS 7680 BK 230/50
SAE XELSIS 7682 AN 230/50
SAE XELSIS 7682 AN 230/50
SAE XELSIS 7682 AN 230/50
SAE XELSIS 7682 AN 230/50
HISTORY OF CHANGES TO THE SERVICE MANUAL
Chapter
1.2
2.1
Subject to modification
TYPE
SM7683/00
SM7683/00
SM7683/00
SM7683/00
SM7684/00
SM7684/00
SM7684/00
SM7684/00
SM7685/00
SM7685/00
SM7685/00
SM7685/00
SM7686/00
SM7686/00
SM7686/00
SM7686/00
Inserted
XELSIS 2017
SM7680-SM7682
SM7683-SM7684
SM7685-SM7686
Rev. 05 - July 2019
12NC
882863500010
SAE XELSIS 7683 SF 230/50
882863500220
SAE XELSIS 7683 SF 230/50
882863500300
SAE XELSIS 7683 SF 230/50
882863500870
SAE XELSIS 7683 SF 230/50
882863600010
SAE XELSIS 7684 TF 230/50
882863600220
SAE XELSIS 7684 TF 230/50
882863600300
SAE XELSIS 7684 TF 230/50
882863600870
SAE XELSIS 7684 TF 230/50
882863700010
SAE XELSIS 7685 SS 230/50
882863700220
SAE XELSIS 7685 SS 230/50
882863700300
SAE XELSIS 7685 SS 230/50
882863700870
SAE XELSIS 7685 SS 230/50
882863800010
SAE XELSIS 7686 TIT 230/50
882863800220
SAE XELSIS 7686 TIT 230/50
882863800300
SAE XELSIS 7686 TIT 230/50
882863800870
SAE XELSIS 7686 TIT 230/50
Modified
Updated CRP list
Updated Coffee temperatures
EN 421940000042
2019-JULY-11
DESCRIPTION

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Summary of Contents for Philips Saeco Xelsis SM7580

  • Page 1 Rev.04 Rev.05 All parts of this document are the property of Philips. All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or collected, except where express authorisation has been provided in writing or through a contractual agreement.
  • Page 2 Autodose system description 230V 7.15. Mainboard 3.4.2. Coffee lack detection and coffee grinder blocked Power Cord length 120 cm 7.16. Programming access for EPSC (Espresso Philips Service 3.5. Coffee cycle Center) 3.6. Electrovalves Cup size Up to 152 mm 7.17.
  • Page 3 XELSIS 2017 XELSIS 2017 01 INTRODUCTION 1.1. New Portfolio coding Principles Full Automatic As per February 2017 we installed a more consistent and intuitive coding structure in Full Automatic for new (SKU) launches only. We moved from all FA having HD (household domestic) coding to: Saeco models              SM (Saeco Espresso Machine)  ...
  • Page 4 ALL MODELS Stopwatch Basic model 996530009845 Serkit Tool needed for programming with our service tool EPSC (Espresso Philips Service Tool used to flash the SW on the machines (for SW Center) upgrade and diagnostics mode). Refer to SDA_114585. CP0589/01 421944075471...
  • Page 5 XELSIS 2017 01 INTRODUCTION XELSIS 2017 01 INTRODUCTION 1.6. Water circuit diagram 1.7. Electrical diagram For the detailed 12NC codes refer to the diagram on the Exploded view (E74244 table8) Water From this point circuit From this point circuit in pressure High temperaure Hot water /steam 4/14...
  • Page 6 XELSIS 2017 01 INTRODUCTION XELSIS 2017 01 INTRODUCTION 1.8. Measurement electronic parts Pay attention: electrical risk Grinder Motor Item Description Check ok Check ko Tool Check electrical continuity of the wirings Goes to the next item Replace the wiring Power meter Check electrical resistance of the motor, Goes to the next item Replace the motor Power meter between 50-70 Ω...
  • Page 7 XELSIS 2017 01 INTRODUCTION XELSIS 2017 01 INTRODUCTION Boiler With wirings inserted on the Mainboard: check the voltage (+/-24 V depend home Goes to the next Goes to the next item Power meter or work position of the brew unit), item activating the BU motor in Test Mode Check the component’s functionality...
  • Page 8 XELSIS 2017 01 INTRODUCTION XELSIS 2017 01 INTRODUCTION 1.9. Service POLICY grid as used for coffee machine If it is a mechanical problem (does Replace the Replace the During the repair is always recommended to use, if possible, single parts rather than the correspondent not close), replacing it with another electrovalve Mainboard...
  • Page 9 XELSIS 2017 01 INTRODUCTION XELSIS 2017 01 INTRODUCTION SM7680-SM7682-SM7683-SM7684-SM7685-SM7686 Models Check the Boiler temperature sensor and it connections (view the electri- Boiler temperature sensor The machine show error 11. cal diagram), if properly connected open circuit. replace it. If the problem persists re- On/off button place if the Mainboard.
  • Page 10 XELSIS 2017 01 INTRODUCTION XELSIS 2017 1.13. Position of the Brew Unit Home Position Work Position Brew Unit 1.14. Internal machine parts Micro Work and Pin for Flow Inserted CHAPTER 2 Selector Faucet B.U. Motor Flow Selector Faucet TECHNICAL SPECIFICATIONS Gears for Micro B.U.
  • Page 11 XELSIS 2017 02 TECHNICAL SPECIFICATIONS 2.1. Specification for the measurement of the coffee products temperature. The below procedure is also contained in the Symptom Cure 97832. The temperature is influenced by the flow from the dispenser and stratification of temperatures in the glass.
  • Page 12 XELSIS 2017 02 TECHNICAL SPECIFICATIONS XELSIS 2017 02 TECHNICAL SPECIFICATIONS How to measure the milk cream. 2.2. Specification for the measurement of the Milk products temperature. Milk evaluation The temperature (Trefr or Tamb) of the milk doesn’t affect as much the test result on measuring the milk cream; by convection is assumed to always use milk at refrigerator temperature Trefr..
  • Page 13 XELSIS 2017 02 TECHNICAL SPECIFICATIONS XELSIS 2017 2.3. Machine parameters and performance SM7580- Except Default quantity Default quantity Default quantity PRODUCT Default Order SM7581 SM7580- Coffee (ml) Water (ml) Milk (ml) SM7581 Ristretto ~ 30,00 Espresso ~ 40,00 Espresso lungo ~ 80,00 Espresso doppio ~ 80,00...
  • Page 14 XELSIS 2017 03 OPERATING LOGIC 3.1. Single microswitch gear motor Switching on When the machine is switched on, the gear motor repositions itself as follows: - It acts on microswitch 1 - The gear motor changes its rotation direction and moves upwards again by approx. 1-2 mm. - The boiler starts heating to heat the water for approx.
  • Page 15 XELSIS 2017 03 OPERATING LOGIC XELSIS 2017 03 OPERATING LOGIC 3.3. Coffee grinder 3.4.2. Coffee lack detection and coffee grinder blocked When the coffee grinder is working, the software monitors the current consumption. If the current value is either too low or too high (Compared to the current target shown in the “Dose Adjustment” table) the machine concludes that the coffee in the first case is missing and the second the coffee grinder is blocked;...
  • Page 16 XELSIS 2017 03 OPERATING LOGIC XELSIS 2017 03 OPERATING LOGIC 3.6. Electrovalves 3.7. Steam blowdown condenser AIR VALVE CLOSED OUTLET. DON’T CONNECT A TUBE CLEAN VALVE INLET DISCHARGE FROM ELECTROVALVE STEAM VALVE HOT STEAM OUTLET DISCHARGE COLD WATER DISCHARGE VALVE INLET AIR INLET HOT WATER 3 WAY CONNECTOR...
  • Page 17 XELSIS 2017 03 OPERATING LOGIC XELSIS 2017 3.9. AquaClean filter The AquaClean filter is designed to reduce limescale deposits in the coffee machine and provide filtered water to preserve the aroma and flavor of each cup of coffee. By using a series of 8 AquaClean filters as indi- cated by the machine there is no need to descale the machine for up to 5000 cups.
  • Page 18 XELSIS 2017 04 TEST MODE & STEAM OUT 4.1. Test Mode & Steam Out Introduction This section describes the Test mode procedure that enables technicians to read out usage parameters and perform diagnostics test to identify the root cause of the issue. To enter Test Mode SM7580-SM7581 When the display turns ON, press the keyboard buttons in the order described below: The Test Mode is organized into 8 different pages, the technician can change the page by pressing the PLAY/...
  • Page 19 Use the arrow buttons to navigate the screen, select “wo rk” and press ok The brewing unit should start going work. BW value should be N while the brewing unit is moving and switch to Y whe n it reaches work position. The CRT value represent the max current absorbed by the XELSIS 2017 04 TEST MODE &...
  • Page 20 ATTENTION : EV2 cannot be switched on if EV4 is already ON. Use the arrow buttons to navigate the screen, select EV3 a nd press ok Test Mode INTELIA EVO V2 OTC Xelsis1_TestMode_V01.doc This is to avoid water ows through the AIR PIN. Hear the click of the valve which is now activated.
  • Page 21 XELSIS 2017 04 TEST MODE & STEAM OUT XELSIS 2017 04 TEST MODE & STEAM OUT To enter Test Mode SM7680-SM7682-SM7683-SM7684-SM7685-SM7686 Page 2 TOUCH SCREEN & BUTTONS: When the display turns ON, press the keyboard buttons in the order described below: This page allow to test the touch screen, touch keys , mechanical buttons.
  • Page 22 XELSIS 2017 04 TEST MODE & STEAM OUT XELSIS 2017 04 TEST MODE & STEAM OUT Page 4 HYDRAULIC CIRCUIT: The meaning of the sectors are the following: This page allow to test the functionality of hydraulic circuit: Command: • GRINDER: the grinder starts running according to Aroma2 timing. •...
  • Page 23 The meaning of the sectors are the following: The meaning of the sectors are the following: Command: ESPRESSO PHILIPS • START STEAM OUT: start the steamout process. While in progress the red text “ Steam out in progress.. ” is Command: START STEAM OUT: start the steamout process.
  • Page 24 All details related to the registration and operation are explained in the enclosed Quick start guide (QSG). Espresso Philips Service Center– Quick Start Guide Press the icon to view the document To open the attached document is necessary to save the service manual on your PC.
  • Page 25 0° to prevent any damaged due to frozen water. No need for those families Minuto Family (all platform); Incanto Family New .; Pico Baristo ; Gran Baristo; Intelia V2 ; Philips 2000 – 2100 ; Incanto Executive; Xelsis-New; Moltio Family (all Platform) Please also check for GDA_113455...
  • Page 26 XELSIS 2017 06 MACHINE REPAIR FLOW XELSIS 2017 Xelsis (new 2017) optional search Service Checklist NOK / OK Corrected Reference criteria for AYS -> Start Annex Critical check point without opening the device Check Software version / always update to latest SW Saeco Service Center Issue with waterflow / coffee flow ? - check clogging...
  • Page 27 XELSIS 2017 07 DISASSEMBLY 7.1. Outer Shell Remove the water tank, coffee container lid, dump box, drip tray, brewing unit, drawer coffee, carafe and milk tube. Unscrew the four screws shown and remove the upper Remove the right side door. casing cover.
  • Page 28 XELSIS 2017 07 DISASSEMBLY XELSIS 2017 07 DISASSEMBLY SM7680-SM7682-SM7683-SM7684-SM7685-SM7686 7.2. Key Board (KYB) interface and display SM7580-SM7581 Unscrew the two screws and turn the front panel as shown in image 2. Disconnect the display panel help- Unscrew the two screws and rotate the front panel as shown. Unscrew the two screws shown.
  • Page 29 XELSIS 2017 07 DISASSEMBLY XELSIS 2017 07 DISASSEMBLY 7.4. Coffee dispenser Smallest Biggest Unscrew the two screw and lift Unscrew the screw and lift off off the reinforcement grinder Unscrew the four screws. Lift off the fork and disconnect the tubes (helping you with a screwdriver). the internal casing cover.
  • Page 30 XELSIS 2017 07 DISASSEMBLY XELSIS 2017 07 DISASSEMBLY Lift off the coffee dispenser slider (if necessary helping you with a screwdriver). Lift off the coffee chamber dispenser and disconnect it’s latches (if necessary helping you with a 7.5. Coffee grinder screwdriver).
  • Page 31 XELSIS 2017 07 DISASSEMBLY XELSIS 2017 07 DISASSEMBLY 7.7. Coffee grinder adjustment The grinding adjustment can be set by the user (only with the coffee grinder in operation) by pressing and turning the grinder adjustment knob. Adjustment by a service center Unscrew the eight screws shown and disconnect the: 1.
  • Page 32 XELSIS 2017 07 DISASSEMBLY XELSIS 2017 07 DISASSEMBLY The following are located inside the compartment protected by the casing: - Electric motor (A) with gears (B) and (C) for transmission and timing of the dispenser. - Brewing unit present microswitch (E). - Microswitch (D) detecting brewing unit home and work positions.
  • Page 33 Unhook the pump from the supports (D). Note: When the Mainboard is replaced, reprogram the machine with EPSC. 7.16. Programming access for EPSC (Espresso Philips Service Center) Disconnect the water circuit connections (A) and electrical connections (B), loosen the safety valve (C) and slide the pump off the supports (D).

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