HISTORY INFORMATION FOR THE FOLLOWING MANUAL: EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KLV-40V510A RM-YD028 BRAZIL KLV-46V510A RM-YD028 BRAZIL ORIGINAL MANUAL ISSUE DATE: 6/2009 : UPDATED ITEM REVISION DATE SUBJECT 6/2009 No revisions or updates are applicable at this time. 7/2009 Entire manual being reissued to remove reference to KLV-52V510A.
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Self Diagnosis Supported model EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KLV-40V510A RM-YD028 BRAZIL KLV-46V510A RM-YD028 BRAZIL DISPLAY POWER WIDE INPUT TOOLS KLV-46V510A RM-YD028 LCD COLOR TELEVISION 9-883-828-02...
“BRAVIA”, , Motionflow, BRAVIA Sync and are trademarks or registered trademarks of Sony Corporation. “PlayStation” is a registered trademark and “PS3” is a trademark of Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice. KLV-40V510A/46V510A...
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Support Belt Kit LCD (Liquid Crystal Display) Panel Wall-Mount Bracket SU-WL500 Display Resolution (horizontal x vertical) 1,920 dots (horizontal) x 1,080 lines (vertical) Screen Size (measured diagonally) ~ 40 in/101.6 cm (KLV-40V510A Only) ~ 46 in/116.8 cm (KLV-46V510A Only) KLV-40V510A/46V510A...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
KLV-40V510A/46V510A SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KLV-40V510A/46V510A...
KLV-40V510A/46V510A SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KLV-40V510A/46V510A Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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Number of times Description STANDBY lamp flashes IP1 (Power) Board (KLV-40V510A Only) Main Power 2 times IP2 (Power) Board (KLV-46V510A Only) BM3 (Main) Board DC Alert1 3 times IP1 (Power) Board (KLV-40V510A Only) IP2 (Power) Board (KLV-46V510A Only) TCON Error...
1-1. REAR COVER REMOVAL Remove 18 screws from Rear Cover (KLV-40V510A Only) Remove 20 screws from Rear Cover (KLV-46V510A Only) Remove 1 screw from Side Jack position Remove 1 screw from Terminal position Remove 4 screws from Rear Cover NOTE: The Rear Cover is attached to the Bezel Assembly with three small tabs.
Unhook Side Jack from Main Bracket Disconnect 5 connectors from BM3 Board Remove 9 screws from BM3 Board Disconnect 5 connectors from IP2 Board (KLV-46V510A Only) Remove 6 screws from IP2 Board (KLV-46V510A Only) Disconnect 5 connectors from IP1 Board...
KLV-40V510A/46V510A 1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL Gently place the TV set face down onto a soft cloth Remove 4 screws from Table-Top Stand Assembly Remove Under Cover from Bottom Frame 2 Screw, +PSW M5X12 Table-Top Stand Assembly Under Cover Bottom Frame Soft Cloth...
KLV-40V510A/46V510A 1-5-2. STRUCTURAL PARTS, BRACKETS AND SPINE REMOVAL (KLV-46V510A ONLY) Remove 1 screw from Main Bracket and Bezel Remove 3 screws from Spine (L) Remove 1 screw from G Frame Remove 2 screws from Center Frame Remove 3 screws from Spine (R)
KLV-40V510A/46V510A 1-6. LOUDSPEAKER, UNDER BAR, IR GUIDE, LED GUIDE, HSR BOARD AND HLR4 BOARD REMOVAL Slide out both Speakers from Bezel Remove 1 screw from Under Bar Disconnect 1 connector from HLR4 Board and release from LED Guide Unhook and release LED Guide from Bezel Disconnect 1 connector from HSR Board and release from IR Guide Unhook and release IR Guide from Bezel HSR Board...
For part number information, refer to the Exploded View Section of this manual. Insulating Sheet (IP2) Insulating Sheet (IP1) Detail Double Sided Tape Detail Double Sided Tape KLV-46V510A Only KLV-40V510A Only 2 Screw, 4 Screw, +PSW M3X8 +BVTP2 4X16 Heat Sink...
KLV-40V510A/46V510A SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA logo displays momentarily, then the Service Mode list displays. There are no adjustments necessary for these models. All data has Service/ADC Auto Calibration been set for optimal viewing for our customers. The following sections are for informational purposes only.
KLV-40V510A/46V510A 2-2-2. RESETTING TO FACTORY DEFAULTS 1. After accessing service mode, press the button to highlight Factory Default, then press Service/ADC Auto Calibration Version: ER2.6-C121 DTT: S255.P033.S077 Model: 40V510A Serial : 8000016 Power on Time: 00000H Diagnostic and Serial Update ADC Auto Calibration Clone User Setting Direct Log to USB...
KLV-40V510A/46V510A SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION KLV-40V510A/46V510A ONLY 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums. S : Measurement impossibility.
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KLV-40V510A/46V510A Terminal name of semiconductors in silk screen REFERENCE INFORMATION printed circuit ( RESISTOR CAPACITOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : RC SOLID : PS STYROL Transistor Emitter : FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE Base...
KLV-40V510A/46V510A 3-3. BLOCK DIAGRAM NAND Serial Tuner DDR2 Flash Flash 128Mb Digital IF CVBS Service U L P I 2.0 PHy Motion Sen UART SIRCS UART b C V B S UART d Front control PS Board U A R T a S P I MIMAS Xilleon 243...
KLV-40V510A/46V510A HRT1 BOARD SCHEMATIC DIAGRAM PWB’S NOT AVAILABLE FOR HRT1 BOARD — POWER POWER INT — KEY1 CN101 HOME — MENU WEGAGATE INPUT SEL VOL+ VOL- JL102 JL104 *R107 *R102 2 . 2 k JL103 — *R104 *R101 *R105 *R103 1 .
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KLV-40V510A/46V510A [POWER] [POWER] COMPONENT SIDE (KLV-40V510A ONLY) CONDUCTOR SIDE (KLV-40V510A ONLY) C N 6 7 0 1 E T 6 7 0 1 R 6 7 0 9 R 6 7 6 4 R 6 7 5 1 J R 6 2 0 T O B A L A N C E R B O A R D C 6 7 1 4 J W 6 0 9...
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KLV-40V510A/46V510A [POWER] [POWER] COMPONENT SIDE (KLV-46V510A ONLY) CONDUCTOR SIDE (KLV-46V510A ONLY) C N 6 1 5 4 D I M M E R B A C K _ L I G H T _ O N / O F F...
(SCREWS TO ATTACH TABLE-TOP STAND TO TV) 4-143-653-01 LABEL, INFORMATION For product protection and safety reasons, Sony strongly recommends that (KLV-46V510A ONLY) you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to Wall Mount Brackets.
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7667 1-114-183-11 ELECT CHIP 1000μF 6.3V C7814 1-114-871-11 CERAMIC CHIP 100μF 6.3V...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES D3007 6-502-318-01 DIODE MA4J1130GLS0 FL7203 1-114-175-21 CERAMIC CHIP 1μF 6.3V FL7204...
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KLV-40V510A/46V510A REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES COIL L7605 1-469-554-21 INDUCTOR 6.8μH L1000 1-211-969-11 METAL CHIP 0.50% 1/10W L7607 1-412-979-21 INDUCTOR 1μH L1001 1-211-969-11 METAL CHIP 0.50% 1/10W L7608 1-469-555-21 INDUCTOR 10μH L1002 1-211-969-11 METAL CHIP 0.50% 1/10W L7609...
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KLV-40V510A/46V510A REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q7004 6-552-212-01 TRANSISTOR MP6K61FU7 R1076 1-216-864-11 SHORT CHIP R1077 1-216-295-91 SHORT CHIP Q7005 6-552-212-01 TRANSISTOR MP6K61FU7 R1086 1-218-990-81 SHORT CHIP Q7006 6-552-212-01 TRANSISTOR MP6K61FU7 Q7401 6-551-776-01 TRANSISTOR 2SC5950G0LS0 R1087 1-218-990-81...
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KLV-40V510A/46V510A REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2264 1-218-965-11 METAL CHIP 1/16W R2388 1-218-990-81 SHORT CHIP R2389 1-218-990-81 SHORT CHIP R2267 1-218-950-11 METAL CHIP 1/16W R2392 1-218-990-81 SHORT CHIP R2268 1-218-950-11 METAL CHIP 1/16W R2272 1-218-941-81 METAL CHIP...
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KLV-40V510A/46V510A REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3044 1-218-953-11 METAL CHIP 1/16W R5102 1-218-959-11 METAL CHIP 3.3K 1/16W R5105 1-211-990-11 METAL CHIP 0.50% 1/10W R3045 1-218-949-11 METAL CHIP 1/16W R5107 1-211-990-11 METAL CHIP 0.50% 1/10W R3046 1-218-941-81 METAL CHIP...
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KLV-40V510A/46V510A REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7050 1-218-975-11 METAL CHIP 1/16W R7526 1-218-933-11 METAL CHIP 1/16W R7534 1-218-952-11 METAL CHIP 1/16W R7051 1-216-295-91 SHORT CHIP R7543 1-218-977-11 METAL CHIP 100K 1/16W R7052 1-216-295-91 SHORT CHIP R7053 1-216-295-91...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6753 1-114-325-11 CERAMIC CHIP 0.1μF FUSE C6754 1-114-325-11 CERAMIC CHIP 0.1μF F6001...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JR630 1-216-296-11 SHORT CHIP Q6702 6-551-961-01 TRANSISTOR INK0002AC1-T130A-1 Q6703 6-551-961-01 TRANSISTOR...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6203 1-249-385-11 CARBON 1/4W R6502 1-249-401-11 CARBON 1/4W R6503 1-218-913-91 METAL CHIP...
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1-216-864-11 SHORT CHIP R6737 1-218-863-11 METAL CHIP 4.7K 0.50% 1/10W A-1660-728-C IP2 BOARD, COMPLETE R6741 1-216-833-11 METAL CHIP 1/10W (KLV-46V510A ONLY) R6742 1-216-864-11 SHORT CHIP 2-580-592-01 SCREW, +PSW M3X8 7-322-065-48 RUBBER, SILICONE RTV (KE-3490) R6743 1-216-864-11 SHORT CHIP R6745 1-218-871-11 METAL CHIP 0.50% 1/10W...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6727 1-114-323-11 CERAMIC CHIP 0.01μF D6305 6-502-318-01 DIODE MA4J1130GLS0 C6728 1-114-323-11...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JR6165 1-216-295-91 SHORT CHIP JR6166 1-216-296-11 SHORT CHIP IC6101 6-711-947-01 MM1431CURE...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q6705 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF R6250 1-216-821-11 METAL CHIP 1/10W Q6706 6-551-696-01...
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KLV-40V510A/46V510A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6508 1-208-814-91 METAL CHIP 0.50% 1/10W R6614 1-216-833-11 METAL CHIP 1/10W R6510...
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2-580-607-01 SCREW, +PSW M5X12 T6801 8-597-083-00 HV ISOLATING TRANS HIT-1306//M (SCREWS TO ATTACH TABLE-TOP STAND TO TV) For product protection and safety reasons, Sony strongly recommends that THERMISTOR you use the screws provided with the TV. TH6300 1-809-789-71 THERMISTOR, POSITIVE CAUTION: These screws cannot be used to secure the TV to Wall Mount Brackets.
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