ABB ACS800-07 Manuals

ABB ACS800-07 Manuals

Manuals and User Guides for ABB ACS800-07. We have 4 ABB ACS800-07 manuals available for free PDF download: Hardware Manual, Manual

ABB ACS800-07 Hardware Manual

ABB ACS800-07 Hardware Manual (193 pages)

ACS800-07 series 500 to 2800 kW

Brand: ABB | Category: Servo Drives | Size: 9.31 MB

Table of Contents

ACS800 Single Drive Manuals
8
What this Chapter Contains
11
Usage of Warnings and Notes
11
Installation and Maintenance Work
12
- Grounding
  14
- Fibre Optic Cables
  14
Operation
15
Permanent Magnet Motor Drives
16
- Installation and Maintenance Work
  16
- Operation
  16
- Application Program
  16
- Table of Contents
  17
Table of Contents

23
Safety Instructions

23
About this Manual

23
Hardware Description

27
- What this Chapter Contains
  27
- The ACS800-07
  27
  - Cabinet Line-Up
    27
    
    Swing-Out Frame
    29
    
    Cabling Direction
    30
- Single-Line Circuit Diagram of the Drive
  31
- Controls
  32
  - Door Switches
    32
    
    Load Switch-Disconnector
    32
    
    Auxiliary Voltage Switch
    32
    
    Earthing/Grounding Switch
    32
    
    Other Door Controls
    32
  - Supply Unit Control Electronics
    33
    
    Reading and Setting of Values
    34
    
    Reading and Setting of Values
    35
    
    Terminal Blocks
    36
    
    Digital Input and Relay Output Terminals
    37
    
    Emergency Stop Input
    38
    
    Earth (Ground) Current Function
    39
    
    Power Loss Ride-Through Function
    40
  - Inverter Unit Control
    40
  - Motor Control
    41
  - Reduced Run Capability
    41
- Type Code
  42
Mechanical Installation

45
- What this Chapter Contains
  45
- General
  45
- Required Tools
  45
- Moving the Unit
  46
  - By Crane
    46
  - By Fork-Lift or Pallet Truck
    47
  - On Rollers
    47
  - Laying the Unit on Its Back
    47
  - Final Placement of the Unit
    48
- Before Installation
  49
  - Delivery Check
    49
- Installation Procedure
  50
- Fastening the Cabinet to the Floor (Non-Marine Units)
  51
  - Clamping
    51
  - Holes Inside the Cabinet
    52
- Fastening the Unit to the Floor and Wall (Marine Units)
  53
- Joining the Shipping Splits
  54
  - Procedure
    54
  - Connecting the DC Busbars and the PE Busbar
    55
    
    DC Busbars
    56
    
    PE Busbar
    56
- Miscellaneous
  57
Planning the Electrical Installation

61
Electrical Installation

77
Motor Control and I/O Board (RMIO)

97
- What this Chapter Contains
  97
- To Which Products this Chapter Applies
  97
- Note on Cabinet-Installed ACS800 Drives
  97
- Note on Terminal Labelling
  97
- Note on External Power Supply
  98
  - Parameter Settings
    98
- External Control Connections (Non-US)
  99
- External Control Connections (US)
  100
- RMIO Board Specifications
  101
  - Analogue Inputs
    101
  - Constant Voltage Output
    101
  - Auxiliary Power Output
    101
  - Analogue Outputs
    101
  - Digital Inputs
    101
  - Relay Outputs
    102
  - DDCS Fibre Optic Link
    102
  - 24 VDC Power Input
    102
Installation Checklist and Start-Up

105
- Installation Checklist
  105
- Start-Up Procedure
  106
Maintenance

109
- What this Chapter Contains
  109
- Safety Instructions
  109
- Maintenance Intervals
  110
- Replacing the PPCS Branching Unit (APBU-XX) Memory Backup Battery
  111
- Checking and Replacing the Air Filters
  112
- Power Connections
  112
- Cooling Fans
  113
  - Power Module Cooling Fans
    113
    
    Supply Module Fan Replacement
    113
    
    Inverter Module Fan Replacement
    114
  - Control and I/O Cubicle Cooling Fans
    115
  - Air Circuit Breaker Cubicle Fans
    116
  - IP54 (UL Type 12) Fan Replacement
    116
- Heatsinks
  118
- Capacitors
  118
  - Reforming
    118
  - Capacitor Replacement
    118
- Other Maintenance Actions
  118
  - Power Module Replacement
    118
Fault Tracing

119
Technical Data

123
- What this Chapter Contains
  123
- Ratings
  123
  - Symbols
    124
  - Derating
    124
    
    Temperature Derating
    124
    
    Altitude Derating
    124
- ACS800-07 Frame Sizes and Power Module Types
  125
- Internal AC Fuses
  126
- DC Fuses at Inverter Module Input
  127
- Fuses for Main Circuit Voltage Measurement
  127
- DC Fuses for the DSU Module
  127
- Input Power Connection
  128
- Motor Connection
  130
- Efficiency
  131
- Cooling
  132
- Degrees of Protection
  132
- Ambient Conditions
  132
- Materials
  133
- Tightening Torques for Power Connections
  133
- Applicable Standards
  133
- CE Marking
  134
  - Definitions
    134
  - Compliance with the EMC Directive
    134
  - Compliance with the en 61800-3 + Amendment A11 (2000)
    134
    
    First Environment (Restricted Distribution)
    134
    
    Second Environment
    135
  - Machinery Directive
    135
  - C-Tick" Marking
    136
  - Definitions
    136
  - Compliance with IEC 61800-3
    136
    
    First Environment (Restricted Distribution)
    136
    
    Second Environment
    137
Dimensions

139
Resistor Braking

187
- What this Chapter Contains
  187
- Resistor Braking Options
  187
  - Chopper/Resistor Combinations - Technical Data
    188
  - Brake Resistors - Technical Data
    188
- Verifying the Capacity of the Braking Equipment
  189
  - Custom Resistors
    189
  - Calculating the Maximum Braking Power (P )
    190
    
    Example 1
    190
    
    Example 2
    190
    
    Example 3
    191
- Custom Resistor Installation and Wiring
  192
- Brake Circuit Commissioning
  193

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ABB ACS800-07 Hardware Manual

ABB ACS800-07 Hardware Manual (148 pages)

ACS800 45 to 560 kW; 50 to 600 hp

Brand: ABB | Category: DC Drives | Size: 4.73 MB

Table of Contents

List of Related Manuals
2
Safety Instructions

5
Table of Contents

17
Introduction to the Manual

17
Operation Principle and Hardware Description

21
- What this Chapter Contains
  21
- Product Overview
  21
- Type Designation Key
  23
- Main Circuit and Control
  25
  - Door Switches
    25
  - Diagram
    26
  - Operation
    26
  - Printed Circuit Boards
    27
  - Motor Control
    27
Mechanical Installation

29
Planning the Electrical Installation

37
Electrical Installation

61
Motor Control and I/O Board (RMIO)

77
- What this Chapter Contains
  77
- Note on Optional Terminal Block X2
  77
- Note on Terminal Labelling
  77
- Note on External Power Supply
  78
- RMIO Board Specifications
  81
  - Analogue Inputs
    81
  - Constant Voltage Output
    81
  - Auxiliary Power Output
    81
  - Analogue Outputs
    81
  - Digital Inputs
    81
  - Relay Outputs
    82
  - DDCS Fibre Optic Link
    82
  - 24 V DC Power Input
    82
Installation Checklist and Start-Up

85
- What this Chapter Contains
  85
- Checklist
  85
- Start-Up Procedure
  86
  - Safety
    86
  - Checks with no Voltage Connected
    86
  - Starting the Drive
    86
  - Control Program Set-Up
    86
  - On-Load Checks
    86
Maintenance

87
Technical Data

113
- What this Chapter Contains
  113
- IEC Data
  113
  - Ratings
    113
  - Symbols
    115
  - Sizing
    115
  - Derating
    115
    
    Temperature Derating
    115
    
    Altitude Derating
    115
  - Fuses
    116
    
    Calculation Example
    116
    
    Notes Concerning the Fuse Tables
    117
    
    Ultrarapid (Ar) Fuses
    118
    
    Optional Gg Fuses
    119
    
    Quick Guide for Selecting between Gg and Ar Fuses
    120
  - Cable Types
    121
  - Cable Entries
    122
  - Dimensions, Weights and Noise
    122
- NEMA Data
  123
  - Ratings
    123
  - Symbols
    124
  - Sizing
    124
  - Derating
    124
  - Fuses
    124
    
    UL Class T or L Fuses
    125
  - Cable Types
    126
  - Cable Entries
    127
  - Dimensions, Weights and Noise
    127
- Free Space Around the Unit
  128
- Input Power Connection
  129
- Motor Connection
  129
- Efficiency
  129
- Cooling
  130
- Degrees of Protection
  130
- Ambient Conditions
  130
- Materials
  131
- Applicable Standards
  131
- CE Marking
  132
  - Compliance with the European Low Voltage Directive
    132
  - Definitions
    132
  - Compliance with the EMC Directive
    132
  - Compliance with en 61800-3:2004
    132
    
    First Environment (Drive of Category C2)
    132
    
    Second Environment (Drive of Category C3)
    133
    
    Second Environment (Drive of Category C4)
    133
  - Machinery Directive
    133
  - C-Tick" Marking
    134
  - Definitions
    134
  - Compliance with en 61800-3:2004
    134
    
    First Environment (Drive of Category C2)
    134
    
    Second Environment (Drive of Category C3)
    135
    
    Second Environment (Drive of Category C4)
    135
- UL/CSA Markings
  136
- Equipment Warranty and Liability
  136
Dimensional Drawings

137
- Frame Sizes R5 and R6
  138
- Frame Sizes R7 and R8
  139
- IP54 and IP54R Units of Frame Sizes R7 and R8
  140
Resistor Braking

141
Further Information

147
- Product and Service Inquiries
  147
- Product Training
  147
- Providing Feedback on ABB Drives Manuals
  147
- Document Library on the Internet
  147

ABB ACS800-07 Hardware Manual

ABB ACS800-07 Hardware Manual (96 pages)

Brand: ABB | Category: Controller | Size: 3.57 MB

Table of Contents

ACS800 Single Drive Manuals
2
Table of Contents
5
Table of Contents

9
About this Manual

9
- What this Chapter Contains
  9
- Target Audience
  9
- Safety
  10
  - Acs800-02, Acs800-U2
    10
  - Acs800-07, Acs800-U7
    10
  - Acs800-17
    10
  - Acs800-37
    10
  - Units with Earth Fault Monitoring for IT (Ungrounded) Systems (+Q954)
    10
- Finding the Instructions of a Specific Drive Type
  10
- Contents
  11
- Literature References
  11
Prevention of Unexpected Start for ACS800-07/U7/17/37 (+Q950)

13
- What this Chapter Contains
  13
- To Which Drives this Chapter Applies
  13
- Description
  13
  - Applicable Standards
    13
- Wiring
  14
- Use
  14
- Circuit Diagram
  15
Category 0 Emergency Stop for ACS800-02/U2/07/U7/17/37 (+Q951, R6, R6I, R7, R7I, R8)

17
- What this Chapter Contains
  17
- To Which Drives this Chapter Applies
  17
- Description
  17
  - Category 0 Definition
    17
  - Implementation of Category 0 Stop in ACS800 in Brief
    17
  - Applicable Standards
    18
  - Operation
    18
- Wiring
  18
- Start-Up
  18
- Use
  19
  - How to Activate the Emergency Stop
    19
  - How to Deactivate the Emergency Stop
    19
- Circuit Diagram
  20
Category 0 Emergency Stop for ACS800-07/17/37 (+Q951, N×R8I)

21
Category 1 Emergency Stop for ACS800-07/U7 (+Q952, R6, R7, R8)

41
- What this Chapter Contains
  41
- To Which Drives this Chapter Applies
  41
- Description
  41
- Wiring
  44
- Start-Up
  44
- Use
  44
  - How to Activate the Emergency Stop
    44
  - How to Deactivate the Emergency Stop
    45
- Circuit Diagrams
  46
Category 1 Emergency Stop for ACS800-07/17/37 (+Q952, R6I, R7I, N×R8I)

51
Earth Fault Monitoring in IT (Ungrounded) Systems (+Q954)

83
- What this Chapter Contains
  83
- To Which Drives this Chapter Applies
  83
- Earth Fault Protection in TN (Grounded) Systems
  83
- Earth Fault Monitoring in IT (Ungrounded) Systems
  85
  - Applicable Standards
    86
- Safety
  86
  - Twelve-Pulse Units
    86
- Description of the +Q954 Option
  86
  - Operation Principle of the IRDH275
    88
- Technical Data
  89
  - Bender Insulation Monitoring Device IRDH275-435
    89
- Wiring
  89
- Start-Up
  89
- Fault Tracing
  89
- Circuit Diagrams
  91

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ABB ACS800-07 Manual

ABB ACS800-07 Manual (42 pages)

Brand: ABB | Category: Industrial Equipment | Size: 0.51 MB

Table of Contents

Table of Contents
2
Options Covered in this Manual
2
Introduction to the Manual
9
What this Chapter Contains
9
Applicability
9
Availability of the Options
9
Safety Instructions
9
Target Audience
9
Purpose of the Manual
9
Related Documents
9
Contents
10
Standard Features
11
Degree of Protection (B)
13
General
13
Definitions
14
Ip22 (B053)
14
Ip42 (B054)
14
Ip54 (B055)
14
Ip54R (B059)
15
Calculating the Required Static Pressure Difference
15
Example
15
Marine Construction
16
UL Listed
16
Construction (C)
16
Marine Construction (C121)
16
UL Listed (C129)
16
CSA Approved (C134)
17
Brake Choppers
18
Brake Resistors
18
Resistor Braking (D)
18
Brake Choppers (D150)
18
Brake Resistors (D151)
18
Filters (E)
19
General about EMC Filtering
19
Definitions
19
EMC Filter (E200)
19
Du/Dt Filter
20
Sine Output Filter
20
EMC Filter (E202)
20
EMC Filter (E210)
20
Du/Dt Filter (E205)
20
Sine Output Filter (E206)
20
Common Mode Filter
21
Common Mode Filter (E208)
21
Line Options (F)
22
Standard Features of Different Drive Types
22
ACS800-07 Frames R5 to R8
22
Standard Features
22
ACS800-U7 Frames R6 to R8
22
ACS800-07 Frames N×R8I
22
ACS800-17 and ACS800-37 Frames R6, R7I and R8I
23
Standard Features
23
ACS800-17 and ACS800-37 Frames N×R8I
23
Line Contactor
24
Gg Line Fuses
24
Line Contactor (F250)
24
ACS800-07/U7 Frames R5 to R8
24
Frames N×R8I (ACS800-07)
24
Gg Line Fuses (F251)
24
Ar Line Fuses (F260)
25
Load-Switch (F253)
25
Load-Switch for 12-Pulse Units (+A004+F253)
25
Air Circuit Breaker
26
Air Circuit Breaker (F255)
26
Grounding Switch
27
Ar Line Fuses
27
Grounding Switch (F259)
27
Availability Table
27
G300 Cabinet Heater (External Supply)
28
Heaters, External Control Voltage (G)
28
Cabinet Heater with External Supply (G300)
28
What the Option Contains
28
Description
28
115 V AC Control Voltage
29
Terminals for External Control Voltage
29
Output for Motor Heater
29
Example Connection Diagram
29
115 V AC Control Voltage (G304)
29
Terminals for External Control Voltage (G307)
29
Output for Motor Heater (G313)
29
Busbar Supply Terminals
30
Halogen-Free Materials and Wiring
30
Additional Wire Markings
30
Example Connection Diagram
30
Busbar Supply Terminals (G317)
30
Halogen-Free Materials and Wiring (G330)
30
Additional Wire Markings (G338
30
Top Entry
32
Top Exit
32
UK Gland/Conduit Plate
32
Common Motor Terminal Cubicle
32
Cabling (H)
32
Top Entry (H351)
32
Top Exit (H353)
32
UK Gland/Conduit Plate (H358)
32
Common Motor Terminal Cubicle (H359)
32
Thermistor Relays (1 or 2 Pcs)
33
I/O Extension and Interface Modules (+L500, +L501
33
Additional Terminal Block X2 (+L504)
33
Description
33
Thermistor Relays (+L505, +2L505)
33
What the Option Contains
33
Pt100 Relays (3, 5 or 8 Pcs)
34
Example Connection Diagram
34
Pt100 Relays (+3L506, +5L506, +8L506)
34
What the Option Contains
34
Description
35
Example Connection Diagram
35
Setting the Alarm and Trip Levels of the Pt100 Relay
35
ATEX Certified Thermal Protection with PTC (+L513)
36
Description
36
Starter for Auxiliary Motor Fan
37
Starter for Auxiliary Motor Fan (M)
37
General
37
Description
37
Example Connection Diagram
37
Trip Limit Setting Ranges
38
Safety Features (Q)
39

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