ABB ACS880-304LC Series Manuals

Manuals and User Guides for ABB ACS880-304LC Series. We have 1 ABB ACS880-304LC Series manual available for free PDF download: Hardware Manual

ABB ACS880-304LC Series Hardware Manual (178 pages)

+A019diode supplymodules

Brand: ABB | Category: Industrial Equipment | Size: 16.2 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Multidrive Module Manuals
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Main Circuit Diagram
16
Implementing DC Voltage Measurement
16
Charging
16
DC Overvoltage and Undervoltage Protection
17
Short-Circuit Protection
17
Module Temperature Supervision
17
12- and 24-Pulse Supply Units
18
Overview Diagrams
19
Overview Diagram of a Drive
19
Overview Diagram - 1×D8D, 6-Pulse, Internal Charging
20
Overview Diagram - 2×D8D, 6-Pulse, Internal Charging
21
Overview Diagram - 2×D8D, 12-Pulse, Internal Charging
22
Overview Diagram - 2×D8D, 6-Pulse, External Charging and Pre-Magnetizing
23
Overview Diagram - 2×D8D, 12-Pulse, External Charging and Pre-Magnetizing
24
Hardware of the Supply Modules
25
Layout Drawing of the D8D Module
25
Overview of Control Connections of ZCU-14 Control Unit
26
Supply Unit Control Devices
26
Auxiliary Voltage Switch
27
Operating Switch
27
The Control Unit
27
Control Panel [A59]
27
PC Connection
27
Fieldbus Control
28
Type Designation Label
28
Type Designation Key
29
Moving and Unpacking the Module
31
Contents of this Chapter
31
Moving the Module
31
Unpacking and Examining the Delivery
31
Cabinet Construction
35
Contents of this Chapter
35
Limitation of Liability
35
Switching, Disconnecting and Protecting Solution
36
Cabinet Configuration Overview
36
400 MM Wide Rittal VX25 and Generic Enclosures
37
Cabinet Layout Drawings
38
Layout Drawing of 1×D8D or 2×D8D Unit in 400 MM Wide Rittal VX25 Enclosure
38
Cabinet Temperature Supervision
39
Pipe Routing
40
Pipe Routing Example of 2×D8D Unit in 400 MM Wide Rittal VX25 Enclosure
42
Installation Examples
43
D8D Modules in a 400 MM Wide Rittal VX25 or Generic Enclosure
44
Installation Stages
44
Kits for D8D Supply Modules in 400 MM Rittal VX25 or Generic Enclosure
45
Stage 1: Installation of Common Parts
46
Stage 2: Module Installation Parts
47
Stage 3: Liquid-Cooling System Components
48
Stage 4: AC and DC Busbar Installation
49
Stage 5: AC and DC Connection
50
Stage 6: Cabinet Fan and Heat Exchanger
51
Stage 7: Shroud Installation Parts
52
Stage 8: Door, Covers and Explosion Exhaust Kit
53
Electrical Installation
55
Contents of this Chapter
55
Safety and Liability
55
Electrical Safety Precautions
56
General Notes
57
Printed Circuit Boards
57
Optical Components
57
Checking the Insulation of the Assembly
57
Measuring the Insulation Resistance of the Drive
57
Measuring the Insulation Resistance of the Input Power Cable
58
Selecting the Supply Transformer
59
Selecting the Power Cables
60
Input AC Cabling
60
Typical Power Cable Sizes
61
Connecting the Power Cables and Busbars
61
Connection Diagrams
61
Connection Diagram - 2×D8D, 6-Pulse, Internal Charging
62
Connection Diagram - 2×D8D, 12-Pulse, Internal Charging
63
Connection Diagram - 2×D8D, 6-Pulse, External Charging and Pre-Magnetizing
64
Connection Diagram - 2×D8D, 12-Pulse, External Charging and Pre-Magnetizing
65
Connection Procedure
66
Charging Circuit Wire Recommendations
67
Connecting the External Power Supply Cable for the Auxiliary Circuit
68
Connection Diagram
68
Connecting Power Supply for the Control Unit
68
Connecting the Control Cables
68
Connecting a PC
70
Installation Checklist
71
Contents of this Chapter
71
Checklist
71
Start-Up
75
Contents of this Chapter
75
Start-Up Procedure
75
Example Description
75
Safety
76
Checks/Settings with no Voltage Connected
76
Starting and Checking the Cooling System
76
Powering up the Auxiliary Circuit of the Drive
76
Setting up the Supply Unit Parameters
77
Powering up the Main Circuit of the Drive
77
Validating the Safety Functions
78
On-Load Checks
78
Switching the Supply Unit off
78
Disconnecting and Temporary Grounding the Drive
78
Maintenance
79
Contents of this Chapter
79
Maintenance Intervals
79
Description of Symbols
79
Recommended Maintenance Intervals after Start-Up
80
Maintenance Timers and Counters
81
Internal Liquid-Cooling System
81
Cabinet
81
Cleaning the Interior of the Cabinet
81
Cleaning the Heat Exchanger
81
Fuses
82
Checking and Replacing the Module AC Fuses
82
Fans
83
Replacing the Cabinet Fan
83
Supply Module
85
Replacing the Supply Module
85
Control Panel
89
Control Unit
89
Replacing the Memory Unit
89
Replacing the ZCU-14 Control Unit Battery
90
Leds and Other Status Indicators
91
Control Panel and Panel Platform/Holder Leds
91
Ordering Information
93
Contents of this Chapter
93
Kit Code Key
93
Frame D8D
95
Diode Supply Modules
95
Control Panel
96
Control Electronics
97
ZCU Kit
97
CIO-01 I/O Module
97
Mechanical Installation Accessories
98
Module Installation Mechanics Kit
98
Shrouding (for Rittal VX25 Enclosures)
99
Swing-Out Frame (for Rittal VX25 Enclosures)
99
Explosion Exhaust Kit (for Rittal VX25 Enclosures)
100
AC-Side Components
100
Lead-Through Kit for Bottom Plate
100
AC Connection Kits
101
AC Fuses
101
Charging Kits
102
DC-Side Components
103
DC Bus Installation Parts (for Rittal VX25 Enclosures)
103
DC Busbars (for Rittal VX25 Enclosures)
104
DC Connection Kit
104
Cooling System Parts
104
Coolant Distribution Manifold Kits
104
Piping
106
Heat Exchanger
106
Cabinet Fan Support
107
Cooling Fans
107
Internal Cooling Circuit
109
Contents of this Chapter
109
Applicability
109
Internal Cooling System
109
Connection to a Cooling Unit
111
Connection to an ACS880-1007LC Cooling Unit
111
Connection to a Custom Cooling Unit
111
General Requirements
111
Coolant Temperature Control
111
Filling up and Bleeding the Internal Cooling Circuit
112
Drive Line-Ups with an ACS880-1007LC Cooling Unit
112
Drive Line-Ups with a Custom Cooling Unit
112
Draining the Internal Cooling Circuit
114
Maintenance Intervals
114
Technical Data
114
Coolant Specification
114
Coolant Type
114
Temperature Limits
114
Pressure Limits
116
Coolant Flow Rate Limits
116
Cooling Circuit Materials
116
Technical Data
119
Contents of this Chapter
119
Ratings
119
Derating
120
Surrounding Air Temperature Derating
120
Coolant Temperature Derating
120
Antifreeze Content Derating
120
Altitude Derating
120
Type Equivalence Table and Frame Sizes
121
Fuses
121
AC Fuses
121
Dimensions and Weights
121
Free Space Requirements
122
Losses, Cooling Circuit Data and Efficiency
123
Energy Efficiency Data (Ecodesign)
123
Auxiliary Circuit Current Consumption
124
Tightening Torques
125
Electrical Connections
125
Mechanical Connections
125
Insulation Supports
125
Cable Lugs
125
Electrical Power Network Specification
126
DC Connection Data
126
Coolant Connection Data
127
Power Systems
127
Protection Classes for Module
127
Optical Components
127
Ambient Conditions
127
Cooling
129
Materials
129
Standards
129
Markings
129
Disclaimer
129
Generic Disclaimer
129
Cybersecurity Disclaimer
129
The Control Unit
131
Contents of this Chapter
131
General
131
ZCU-14 Layout
132
ZCU-14 Default I/O Connection Diagram
133
External Power Supply for the Control Unit (XPOW)
135
Safe Torque off (XSTO)
135
FSO Safety Functions Module Connection (X12)
135
Connector Data
136
ZCU-1X Ground Isolation Diagram
138
Dimension Drawings
139
Contents of this Chapter
139
Liquid-Cooled D8D Module
140
DPMP-01 Mounting Kit
141
ZCU-14 Control Unit
142
Support Plate for ZCU-14
143
CIO-01 Module
144
AC Fuse 170M6467
145
Microswitch 170H0069
145
Charging Circuit Components
146
Charging Switch OS40FD12000
146
Handle OHB65J6
146
Contactors
147
Af16-30-10-13
147
Af26-30-00-13
148
Fuse Holders
149
170H1007
149
Auxiliary Contact OA1G10
149
Diode Bridge SKKD 81/22H4
150
Charging Resistor CBH165 C
151
Example Circuit Diagrams
153
Contents of this Chapter
153
Component Designations Used in the Diagrams
154
Frame 1×D8D - Main Line Connections (Sheet 001A)
155
Frame 1×D8D - Charging Circuit (Sheet 001B)
156
Frame 1×D8D - Auxiliary Voltage Distribution (Sheet 020A)
157
Frame 1×D8D - 115/230 V AC Distribution (Sheet 021A)
158
Frame 1×D8D - 24 V DC Distribution (Sheet 022A)
159
Frame 1×D8D - Cabinet Fans (Sheet 026A)
160
Frame 1×D8D - Customer Terminals (Sheet 031A)
161
Frame 1×D8D - Supply Control Board (Sheet 050A)
162
Frame 1×D8D - Supply Control Board (Sheet 050B)
163
Frame 1×D8D - Supply Control Board (Sheet 050C)
164
Frame 1×D8D - Option Cards (Sheet 051A)
165
Frames 2×D8D - Main Line Connections (Sheet 001A)
166
Frames 2×D8D - Charging Circuit (Sheet 001B)
167
Frames 2×D8D - Auxiliary Voltage Distribution (Sheet 020A)
168
Frames 2×D8D - 115/230 V AC Distribution (Sheet 021A)
169
Frames 2×D8D - 24 V DC Distribution (Sheet 022A)
170
Frames 2×D8D - Cabinet Fan (Sheet 026A)
171
Frames 2×D8D - Customer Terminals (Sheet 031A)
172
Frames 2×D8D - Supply Control Board (Sheet 050A)
173
Frames 2×D8D - Supply Control Board (Sheet 050B)
174
Frames 2×D8D - Supply Control Board (Sheet 050C)
175
Frames 2×D8D - Option Cards (Sheet 051A)
176
Further Information
177

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ABB ACS880-304LC Series Hardware Manual (178 pages)

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