ABB MicroFlex e150 Manuals

Manuals and User Guides for ABB MicroFlex e150. We have 2 ABB MicroFlex e150 manuals available for free PDF download: User Manual, Quick Installation Manual

ABB MicroFlex e150 User Manual

ABB MicroFlex e150 User Manual (180 pages)

servo drive

Brand: ABB | Category: Control Unit | Size: 4.54 MB

Table of Contents

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- Table of Contents
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- Table of Contents
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- Table of Contents
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1 Safety

11
- Safety in Installation and Maintenance
  11
  - Electrical Safety
    11
  - General Safety
    13
- Safe Start-Up and Operation
  14
  - General Safety
    14
2 Introduction to the Manual

15
- What this Chapter Contains
  15
- Applicability
  15
- Target Audience
  15
- Purpose of the Manual
  15
- Contents of this Manual
  16
- Related Documents
  16
- Quick Installation and Start-Up Flowchart
  17
- Terms and Abbreviations
  18
  - General Terms
    18
  - Trademarks
    19
3 Hardware Description

21
- What this Chapter Contains
  21
- Features
  21
  - Operating Principle
    22
- Product Overview
  23
  - Connections - Front Panel
    23
  - Connections - Top Panel
    24
- Type Designation Label
  25
4 Mechanical Installation

27
- What this Chapter Contains
  27
  - Requirements for the Installation Site
    27
  - Required Tools
    28
- Checking the Delivery
  28
- Mounting and Cooling
  29
  - Effects of Mounting Surface and Proximity
    30
- Installing
  31
5 Planning the Electrical Installation

33
6 Electrical Installation: AC Input, Motor and Brake

43
- What this Chapter Contains
  43
- Checking the Insulation of the Assembly
  44
- Connecting the Power Cables
  45
  - Earthing / Grounding
    45
- Input Power Conditioning
  47
  - Supplying Input Power from a Variac (Variable Transformer)
    47
- Power Supply Filters
  48
  - Harmonic Suppression
    48
  - Reversing the Filter
    48
- Power Disconnect and Protection Devices
  49
  - Drive Overload Protection
    50
- 24 V Control Circuit Supply
  51
- Motor Connections
  52
  - Motor Power Cable Shielding
    53
  - Motor Circuit Contactors
    55
  - Sinusoidal Filter
    55
  - Motor Brake Connection
    55
  - Thermal Switch Connection
    57
- Brake Resistor (Regeneration Resistor)
  58
7 Electrical Installation: Input / Output

59
- What this Chapter Contains
  59
- Analog I/O
  60
  - Analog Inputs AIN0, AIN1
    60
  - Analog Output AOUT0
    61
- Digital I/O
  62
- USB Interface
  73
- RS485 Interface
  73
- Ethernet Interface
  75
  - Standard Ethernet
    75
  - Ethercat
    76
  - Ethercat Configuration
    77
  - Ethernet Connectors
    78
- DIP Switches
  79
- Motor Feedback
  80
  - Incremental Encoder Interface
    81
  - Biss Interface
    83
  - SSI Interface
    84
  - Endat Interface
    84
  - Smart Abs Interface
    85
  - Sincos Interface
    85
  - Extra Incremental Encoder Interface
    86
8 Installation Checklist

87
- Checklist
  87
  - Safe Torque off (STO) Connections
    88
9 Start-Up

89
- What this Chapter Contains
  89
- Introduction
  89
  - Connecting the Microflex E150 to the PC
    90
  - Installing Mint Workbench
    90
- Starting the Microflex E150
  91
  - Preliminary Checks
    91
  - Power on Checks
    91
  - USB Driver
    91
- Configuring the TCP/IP Connection (Optional)
  93
  - Configuring the PC Network Adapter
    93
- Mint Machine Center
  94
  - Starting MMC
    95
- Mint Workbench
  96
- Help File
  97
- Further Configuration
  111
  - Configuration Tool
    111
  - Parameters Tool
    112
  - Spy Window
    113
  - Other Tools and Windows
    114
- Safe Torque off (STO) Acceptance Test
  115
10 Fault Tracing

117
- What this Chapter Contains
  117
  - Problem Diagnosis
    117
  - Supportme Feature
    118
  - Power-Cycling the Microflex E150
    118
- Microflex E150 Indicators
  119
  - Ethernet Leds
    119
  - Drive Status Display
    121
  - Power
    123
  - Communication
    123
  - Mint Workbench
    123
  - Tuning
    124
  - Ethernet
    124
11 Technical Data

127
- What this Chapter Contains
  127
- Dimension Drawing (All Models)
  128
- Electrical Power Network Specification
  129
- Temperature Derating
  132
- Recommended Fuses, Circuit Breakers and Wire Sizes
  136
- Input Power-Cycling and Inrush
  137
- Discharge Period
  137
- Power Supply Filters
  138
- Control Circuit Supply (X2)
  138
- Motor Output Power (X1)
  139
- Brake (X1)
  140
  - Braking Capacity
    140
  - Brake Resistor Selection
    140
  - Braking Energy
    142
  - Braking Power and Average Power
    142
  - Resistor Choice
    143
  - Resistor Derating
    144
  - Duty Cycle
    144
- Input / Output
  145
  - Analog Inputs AIN0, AIN1 (X4)
    145
  - Analog Output AOUT0 (X4)
    145
  - Digital Inputs STO1, STO2 (X3)
    145
  - Digital Inputs DIN0, DIN3 (X3)
    146
  - Digital Inputs DIN1, DIN2 - High Speed (X3)
    146
  - Digital Inputs DIN4 - DIN9 (OPT1)
    146
  - Digital Outputs DOUT0 (Status), DOUT1, DOUT2 (X3)
    147
  - Digital Outputs DOUT3 - DOUT6 (OPT1)
    147
  - Incremental Encoder Interface (X8)
    147
  - Biss Encoder Interface (X8)
    148
  - SSI Encoder Interface (X8)
    148
  - Sincos / Endat Encoder Interface (X8)
    148
  - Smart Abs Encoder Interface (X8)
    149
  - Ethernet Interface (E1, E2)
    149
- Ambient Conditions
  150
- Applicable Standards
  151
  - Design and Test Standards
    151
  - Environmental Test Standards
    151
  - Functional Safety Standards
    151
  - Marks
    151
- Degree of Protection
  153
- Materials
  153
- CE Marking
  153
  - Compliance with the European EMC Directive
    153
- Compliance with the en 61800-3
  154
  - Definitions
    154
  - Category C2
    154
  - Category C3
    154
- Compliance with the European Machinery Directive
  155
  - Validating the Operation of the Safe Torque off Function
    155
  - CE Declaration of Conformity
    156
- UL Marking
  157
  - UL Checklist
    157
- Control System
  158
  - Servo Configuration
    158
  - Torque Servo Configuration
    160
12 Accessories

163
- What this Chapter Contains
  163
  - Fan Tray
    164
  - Foot-Mount Filter (Single Phase Only)
    165
  - Power Supplies
    165
  - EMC Filters
    166
  - Brake Resistors
    169
- Encoder Breakout
  170
- Cables
  171
  - Motor Power Cables
    171
  - Feedback Cables
    172
  - Ethernet Cables
    172
13 Appendix: Safe Torque off (STO)

173
- What this Chapter Contains
  173
- Basics
  173
Further Information

179
- Product and Service Inquiries
  179
- Product Training
  179
- Providing Feedback on ABB Drives Manuals
  179
- Document Library on the Internet
  179

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ABB MicroFlex e150 Quick Installation Manual

ABB MicroFlex e150 Quick Installation Manual (75 pages)

Brand: ABB | Category: DC Drives | Size: 3.38 MB

Table of Contents

List of Related Manuals
2
Quick Installation Guide - Microflex E150
3
About this Guide
3
Related Documents
3
Safety Instructions
3
Mechanical Installation
4
Cooling for 6 a and 9 a Models
4
Connection Diagram
5
AC Power, Fuses and Filter
6
Brake Resistor (Optional)
6
Motor U V W Outputs
6
Safe Torque off (STO) Inputs
7
Motor Feedback Input
8
Ethernet Communication
8
Usb Communication
8
Tightening Torques
9
Technical Data
10
Kurzinstallationsanleitung - Microflex E150
13
Über diese Anleitung
13
Zugehörige Dokumente
13
Mechanische Installation
14
Kühlung für die Modelle mit 6 a und 9 a
14
Wechselstrom, Sicherungen und Filter
16
Safe Torque Off-Eingänge (STO)
17
Technische Daten
20
Guía de Instalación Rápida- Microflex E150
23
Acerca de Esta Guía
23
Documentos Relacionados
23
Instrucciones de Seguridad
23
Instalación Mecánica
24
Refrigeración para Modelos de 6 a y 9 a
24
Diagrama de Conexiones
25
Alimentación en CA, Fusibles y Filtro
26
Resistencia de Freno (Opcional)
26
Filtro y Suministro de Control de 24 VCC
27
Entradas de Desconexión de Par Seguras (STO)
27
Entrada/Salida (I/O) Digital
27
Entrada de Realimentación del Motor
28
Comunicación Ethernet
28
Comunicación USB
28
Entrada / Salida
29
Pares de Apriete
29
Puesta en Marcha
29
Datos Técnicos
30
Lista de Verificación UL
31
Produit Concerné
33
Documents Associés
33
Installation Mécanique
34
Refroidissement des Modèles 6 a Et 9 a
34
Diagramme des Branchements
35
Alimentation C.a., Fusibles Et Filtre
36
Résistance de Freinage (en Option)
36
Sorties Moteur U V W
36
Alimentation de Commande 24 V C.C. Et Filtre
37
Entrées Absence Sûre de Couple (STO)
37
Entrées / Sorties TOR
37
Entrée de Retour Moteur
38
Communication Ethernet
38
Communication USB
38
Entrées / Sorties
39
Couples de Serrage
39
Données Techniques
40
Liste de Contrôle UL
41
Informazioni Sulla Presente Guida
43
Ambito DI Applicazione
43
Documenti Correlati
43
Installazione Meccanica
44
Raffreddamento Per Modelli 6 a E 9 a
44
Schema DI Collegamento
45
Alimentazione CA, Fusibili E Filtro
46
Resistenza DI Frenatura (Opzionale)
46
Alimentazione del Dispositivo DI Comando 24 V CC E Filtro
47
Ingresso Retroazione del Motore
48
Comunicazione Ethernet
48
Comunicazione USB
48
Ingresso / Uscita
49
Coppie DI Serraggio
49
Dati Tecnici
50
Lista DI Controllo UL
51
Snabbinstallationshandbok - Microflex E150
53
Tillhörande Dokument
53
Mekanisk Installation
54
Nedkylning För 6 A- Och 9 A-Modeller
54
VäxelströM, Säkringar Och Filter
56
Motorns U-, V- Och W-Utmatning
56
Safe Torque-Off-Ingångar (STO)
57
Ingång För Motoråterkoppling
58
Teknisk Information
60
快速安装指南 - Microflex E150
63
Further Information
73

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