HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40Z4100 RM-YD024 US/CND KDL-40Z4100 RM-YD024 MX/LATIN AMERICA KDL-40Z4110 RM-YD024 US/CND KDL-40Z4110 RM-YD024 MX/LATIN AMERICA KDL-46Z4100 RM-YD024 US/CND KDL-46Z4100 RM-YD024 MX/LATIN AMERICA KDL-46Z4110 RM-YD024 US/CND KDL-46Z4110 RM-YD024...
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Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40Z4100 RM-YD024 US/CND KDL-40Z4100 RM-YD024 MX/LATIN AMERICA KDL-40Z4110 RM-YD024 US/CND KDL-40Z4110 RM-YD024 MX/LATIN AMERICA KDL-46Z4100 RM-YD024 US/CND KDL-46Z4100 RM-YD024 MX/LATIN AMERICA KDL-46Z4110 RM-YD024 US/CND KDL-46Z4110 RM-YD024 MX/LATIN AMERICA...
The TV Guide On Screen system is manufactured under license from Gemstar-TV “PLAYSTATION” is a registered trademark Guide International, Inc. and/or one of its and “PS3” is a trademark of Sony Computer affiliates. Entertainment Inc. The TV Guide On Screen system is protected...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-40Z4100/40Z4110/46Z4100/46Z4110 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40Z4100/40Z4110/46Z4100/46Z4110...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-40Z4100/40Z4110/46Z4100/46Z4110 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 2 times 5 times LED ON 0.3 sec. LED OFF LED OFF 0.3 sec. 3 sec. Viewing the Self Check Diagnostic List 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other:...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 1-5. AC INLET AND AC BRACKET REMOVAL Remove 2 screws Remove 2 screws AC Inlet AC Bracket 1-6. SPEAKERS, UNDER BAR, SCREW CAPS, H3V BOARD, H4 BOARD AND IR GUIDE REMOVAL Remove 2 Screw Caps from Under Bar Remove 2 screws from Under Bar...
The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board. Refer to Wire Dressing Illustration on Page 32 for KDL-40Z4100/40Z4110 models and on Page 52 for KDL-46Z4100/46Z4110 models. LCD Panel...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 1-10. BAFFLES, IR GUIDE AND CLEAR PANEL REMOVAL Remove 2 screws from Baffl es (KDL-46Z4100/46Z4110 ONLY) Remove 3 screws Remove 2 screws Disconnect one connector and slide out from Bezel Baffle Clear Panel IR Guide Baffle Illumination Module KDL-40Z4100/40Z4110/46Z4100/46Z4110...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 WIRE DRESSING KDL-40Z4100/40Z4110 ONLY LEGEND ) . l H BOARD/SPEAKER HARNESS ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS (CONTINUED) ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is. Apply Sheet Core C over Black UL Tape on Harness (2 places).
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS: LIGHTED SONY LOGO ) . l ) . l Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS ) . l ) . l Apply Sheet Core C to Harness. Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C. Apply LCD Tape over speaker wires. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS ) . l ) . l MAKE SURE wires are routed On SIDE of Panel. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND MAIN HARNESS ROUTING/DRESSING ) . l ) . l Apply Sheet Core C as shown. Make sure harness wires are BELOW Top edge of panel! Center of Panel KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND MAIN HARNESS ROUTING/DRESSING (CONTINUED) ) . l ) . l Apply LCD Tape to secure Switch Assy wires to SIDE of Panel. (2 Places) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND BALANCER BOARD CABLE ROUTING ) . l ) . l Gently push wires down to make sure Level of the wires are below the Metal panel shield case. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND LEFT SPEAKER HARNESS DRESSING ) . l ) . l Apply Sheet Core C to Secure Main Harness to panel lower edge. Apply LCD tape to secure Left Speaker wires. DO NOT Dress speaker wires in Slide Clamp.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND BU BOARD WIRE ROUTING/DRESSING ) . l ) . l BU-Bd Wire Routing/Dressing Dress harness in slide Clamps as shown. (2 places) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND MAIN HARNESS ROUTING ) . l ) . l 40Z Main Harness Routing CAUTION Make sure Main Harness wires do NOT cross over Terminal Jacks (Pinch Point with Rear Cover) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND 3P HIGH VOLTAGE CONN ASSY ROUTING ) . l ) . l 1-835-185-11 H.V. Connector Assy. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND MAIN HARNESS, D3Z HARNESS ROUTING AND DRESSING ) . l ) . l Apply Sheet Core C as shown. Use Plastic “button” on panel as guide for tape placement. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND LVDS CABLE ROUTING ) . l ) . l 40Z LVDS Cable has ONE YELLOW UL TAPE Band Apply 3x5mm screw to secure LVDS metal tabs (2 places) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND INSTALLATION PROCEDURE FOR ) . l MDF-61 CONNECTOR ) . l STEP1: ALIGN CONNECTOR STEP3: PUSH DOWN ON BLACK STEP2: INSTALL CONNECTOR LOCK TAB TO SEAT CONNECTOR. WHEN CONNECTOR IS SEATED IT WILL “CLICK” INTO PLACE.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND HIGH VOLTAGE MDF-61 WIRE ROUTING ) . l ) . l High Voltage MDF-61 Wire Routing MDF- 61 (NEW) CONNECTOR 1-835-433-11; 100mm LENGTH Installation: 1. Align connector in header 2. Push Black Button on top of Conn.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND 2P AC INLET ) . l ) . l Apply Sheet Core C as shown. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-40Z4100/40Z4110 ONLY LEGEND BEZEL GROUNDING WIRE (ALUMINUM BEZEL ONLY) ) . l 40Z BEZEL GROUNDING WIRE ) . l (ALUMINUM BEZEL ONLY) Route ground wire UNDER the clear panel screw tab. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel bottom as Reference where center of panel is.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS (CONTINUED) ) . l ) . l Apply harness to Panel SIDE edge. To center Harness, position YELLOW UL tape over center of panel. Use screw on panel as Reference where center of panel is. Apply Sheet Core C over Black UL Tape on Harness (2 places).
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND H BOARD/SPEAKER HARNESS: LIGHTED SONY LOGO ) . l ) . l Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS ) . l ) . l Apply Sheet Core C to Harness. Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C. H3V-Bd MAKE SURE wires are routed on SIDE of Panel.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND COMBINATION H BOARD/SPEAKER HARNESS: H3 BOARD ROUTING ) . l ) . l Apply LCD Tape to secure Wires to SIDE of panel. Use UL tape and split in harness as a guide where to place LCD Tape.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND MAIN HARNESS ROUTING/DRESSING ) . l ) . l Apply LCD Tape to secure Switch Assy wires to SIDE of Panel. (2 Places) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND MAIN HARNESS ROUTING/DRESSING (CONTINUED) ) . l ) . l Apply Sheet Core C as shown. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING ) . l ) . l BU-Bd Wire Routing & Dressing Dress harness in slide Clamps as shown. (2 places) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND 13P HARNESS DRESSING ) . l ) . l 13P Harness Dress Dress 13P Conn Assy in Slide Clamp as shown. Apply Sheet Core C Tape to Cable as shown. Make sure wires have Slack between connector and Sheet Core C tape.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING CAUTION POINT ) . l ) . l Keep Area in Red Box CLEAR of any Cables. Connector needs to be CLEAR to Plug in JIG CONNECTOR. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND BALANCER BOARD CABLE ROUTING ) . l ) . l Gently push wires down to make sure Level of the wires are below the Metal panel shield case. Apply Sheet Core C as shown. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND LEFT SPEAKER HARNESS DRESSING ) . l ) . l Apply LCD tape to secure Left Speaker wires. NOTE: LEFT Speaker wires are NOT dressed in slide clamp. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND MAIN HARNESS ROUTING ) . l CAUTION ) . l Make sure Main Harness wires do NOT cross over Terminal Jacks (Pinch Point with Rear Cover) KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND 2P HIGH VOLTAGE CONN ASSY ROUTING ) . l ) . l 1-835-185-11 H.V. Connector Assy. KDL-40Z4100/40Z4110/46Z4100/46Z4110...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND MAIN HARNESS, D3Z HARNESS AND AC INLET ROUTING AND DRESSING ) . l ) . l Apply Sheet Core C as shown. Place Sheet Core C adjacent to LCD Tape on D3Z Harness. DO NOT place Sheet Core C on top LCD Tape.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND LVDS CABLE ROUTING ) . l 46Z LVDS Cable has ) . l TWO YELLOW UL TAPE Bands Use Lines etched in Panel as guide where to place Sheet Core C. Apply Sheet Core C as shown (2 Places)
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 KDL-46Z4100/46Z4110 ONLY LEGEND INSTALLATION PROCEDURE FOR ) . l ) . l MDF-61 CONNECTOR STEP1: ALIGN CONNECTOR STEP3: PUSH DOWN ON BLACK STEP2: INSTALL CONNECTOR LOCK TAB TO SEAT CONNECTOR. WHEN CONNECTOR IS SEATED IT WILL “CLICK” INTO PLACE.
KDL-40Z4100/40Z4110/46Z4100/46Z4110 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA TVLF CHECK SERVICE There are no adjustments necessary for these models. All data has COLOR ADJ 00100 been set for optimal viewing for our customers. The following sections R_DRV are for informational purposes only.
KDL-40Z4100/40Z4110/46Z4100/46Z4110 2-4. USING THE REMOTE COMMANDER TO TV POWER VIEW SERVICE DATA DISPLAY Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION G4 BOARD (POWER UNIT) Illumination Module SWITCH UNIT (Contains H1 Board) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
KDL-40Z4100/40Z4110/46Z4100/46Z4110 3-3. BLOCK DIAGRAM 1 US Block Diagram (Z) 1 US Block Diagram (Z) Rear Inputs 480i YOUT for CC Trident Trident for ATSC FHD Panel Digital Video Video SW Video SW NTSC for PAP with HFR LVDS ITU-R BT.656...
The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board. Refer to Wire Dressing Illustration on Page 32 for KDL-40Z4100/40Z4110 models and on Page 52 for KDL-46Z4100/46Z4110 models. T-CON...
See Appendix A: Encryption Key Components in the back of this manual. 4-4. BEZEL ASSEMBLY AND LCD PANEL (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16...
See Appendix A: Encryption Key Components in the back of this manual. 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) DISCRIPTION REMARKS TOTAL...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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R6708 1-216-833-11 METAL CHIP 1/10W R6762 1-218-823-11 METAL CHIP 0.50% 1/10W R6714 1-218-847-11 RES, CHIP 1.0K 0.50% 1/10W (KDL-40Z4100/40Z4110 ONLY) (KDL-40Z4100/40Z4110 ONLY) R6762 1-211-991-11 METAL CHIP 0.50% 1/10W R6714 1-216-864-11 SHORT CHIP (KDL-46Z4100/46Z4110 ONLY) (KDL-46Z4100/46Z4110 ONLY) R6763 1-218-863-11 METAL CHIP 4.7K...
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KDL-40Z4100/40Z4110/46Z4100/46Z4110 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.
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