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ACSM1-204
ABB ACSM1-204 Manuals
Manuals and User Guides for ABB ACSM1-204. We have
3
ABB ACSM1-204 manuals available for free PDF download: Hardware Manual, Manual, Quick Installation And Start-Up Manual
ABB ACSM1-204 Hardware Manual (102 pages)
Regen Supply Modules
Brand:
ABB
| Category:
Industrial Equipment
| Size: 11.08 MB
Table of Contents
Safety Instructions
5
What this Chapter Contains
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Start-Up and Operation
8
Table of Contents
9
About this Manual
15
What this Chapter Contains
15
Compatibility
15
Intended Audience
15
Categorization According to the Frame Size
15
Categorization According to the + Code
15
Contents
16
Installation and Commissioning Flowchart
17
Inquiries
18
Terms and Abbreviations
19
The ACSM1-204
21
What this Chapter Contains
21
Layout (Frame a Shown)
22
WFU-XX Regen Filter Module
23
Main Circuit and Control Interfaces
25
Operation
26
Type Code
26
Planning the Cabinet Assembly
27
What this Chapter Contains
27
Cabinet Construction
27
Disposition of the Devices
27
Grounding of Mounting Structures
27
Free Space Requirements
28
Cooling and Degrees of Protection
28
Preventing the Recirculation of Hot Air
30
Outside the Cabinet
30
Inside the Cabinet
30
Cabinet Heaters
30
Mechanical Installation
31
Contents of the Package
31
Delivery Check and Regen Supply Module Identification
33
Before Installation
33
Requirements for the Installation Site
33
Installation Procedure
34
Direct Wall Mounting of the Regen Supply Module
34
DIN Rail Mounting (Frames a and B Only) of the Regen Supply Module
34
Cold Plate Mounting (ACSM1-204Cx-XXXX-X, Frames C and D Only)
35
Installation of the WFU-XX Regen Filter Module
36
Braking Resistor Installation
36
Planning the Electrical Installation
37
What this Chapter Contains
37
Compatibility
37
ACSM1-04 Drives
37
Other Drive Types
37
Checking the Charging Capacity
38
Single AC Input
38
Supply Connection
39
Main Contactor
39
Supply Disconnecting Device
40
Europe
40
Other Regions
40
Thermal Overload and Short Circuit Protection
40
Thermal Overload Protection
40
Protection against Short-Circuit in the Supply Cable or the Regen Supply Module
40
Operating Time of the Fuses and Circuit Breakers
40
Circuit Breakers
41
Protection against Short-Circuit in the DC Cable
41
Protection of the WFU-XX Regen Filter Module against Thermal Overload
41
Ground Fault Protection
41
Emergency Stop Devices
41
Selecting the Power Cables
42
General Rules
42
Power Cable Shield
42
Power Cables Cross-Section
43
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
43
Selecting the Control Cables
45
Relay Cable
45
Control Panel Cable
45
Routing the Cables
45
Control Cable Ducts
46
Electrical Installation
47
What this Chapter Contains
47
Checking the Insulation of the Assembly
47
Regen Supply Module and WFU-XX Regen Filter Module
47
Supply Cable
47
Braking Resistor Assembly
47
Power and Control Cable Connection
48
Power and Control Cable Connection Diagram
48
Procedure
49
Installation of Power Cable Clamp Plates
50
Power Cable Connection - Frame Size a
51
Power Cable Connection - Frame Size B
52
Power Cable Connection - Frame Sizes C and D (Connector Covers Removed)
53
Connecting the Control Cables
54
Control Connections to the JCU Control Unit
54
Jumpers
55
External Power Supply for the JCU Control Unit (X1)
55
Drive-To-Drive Link (X5)
55
X6 (Not in Use)
55
Control Cable Grounding
56
Installation of Options
57
Removing EMC and Varistor Screws from the Regen Filter Module
57
Installation Example
58
Installation Checklist
59
Checklist
59
Maintenance
61
What this Chapter Contains
61
Safety
61
Maintenance Intervals
61
Heatsink
62
Cooling Fan
63
Fan Replacement (Frames a and B)
63
Fan Replacement (Frames C and D, ACSM1-204Ax-XXXX-X)
64
Fan Replacement (Frames C and D, ACSM1-204Cx-XXXX-X)
65
Replacing the Cooling Fan of the WFU Filter
66
Replacing the WFU-XX Filter Capacitor (WFU-21 and WFU-22)
67
Reforming the DC Capacitors of the Regen Supply Module
67
Other Maintenance Actions
68
Transferring the Memory Unit to a New Regen Supply Module
68
The 7-Segment Display on the JCU Control Unit
68
Technical Data
69
What this Chapter Contains
69
Regen Supply Module Ratings
69
Input Connection (AC)
69
Output Connection (DC)
69
Derating
70
Ambient Temperature Derating
70
Altitude Derating
70
Dimensions and Weights
71
Regen Supply Module
71
Regen Filter Module
71
Cooling Characteristics, Noise Levels
71
Cold Plate Cooling Characteristics (ACSM1-204Cx-XXXX-X Only)
71
Supply Voltage Requirements for the WFU-XX Regen Filter Module Fan
72
AC Supply Cable Fuses
72
DC Cable Fuses
73
AC Input (Supply) Connection
74
DC Connection
74
JCU Control Unit
74
Efficiency
75
Cooling
76
Degrees of Protection
76
Ambient Conditions
76
Materials
76
Applicable Standards
77
CE Marking
78
Compliance with the European Low Voltage Directive
78
Compliance with the European EMC Directive
78
Definitions
78
Compliance with en 61800-3 (2004), Category C2
78
Compliance with en 61800-3 (2004), Category C3
79
Compliance with en 61800-3 (2004), Category C4
79
Compliance with the Machinery Directive
80
C-Tick Marking
80
Compliance with IEC 61800-3 (2004)
80
UL Marking
80
UL Checklist
81
U.S. Patents
81
Resistor Braking
83
What this Chapter Contains
83
Braking Choppers and Resistors with the ACSM1-204
83
Braking Choppers
83
Braking Resistor Selection
83
Chopper Data / Resistor Selection Table
84
Resistor Installation and Wiring
85
Contactor Protection of Regen Supply Module
85
Braking Circuit Commissioning
86
Dimension Drawings
87
What this Chapter Contains
87
Frame Size a
88
Frame Size B
90
Frame Size C (Air-Cooled Module)
92
Frame Size C (for Cold Plate Mounting)
94
Frame Size D (Air-Cooled Module)
95
Frame Size D (for Cold Plate Mounting)
96
Regen Filter Module (Types WFU-01 and WFU-02)
97
Regen Filter Module (Types WFU-21 and WFU-22)
98
Braking Resistors (Type JBR-XX)
99
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ABB ACSM1-204 Manual (16 pages)
Converter modules with electrolytic DC capacitors in the DC link
Brand:
ABB
| Category:
Control Unit
| Size: 0.42 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Contents of this Chapter
5
Applicability
5
ABB Low Voltage AC Drives
5
ABB Wind Turbine Converters
6
ABB Solar Inverters
6
Target Audience
6
Purpose of the Manual
6
Safety Instructions
6
2 Reforming the Capacitors
9
Contents of this Chapter
9
Overview of the Reforming
9
Reforming Time
9
Checking the Converter Age
10
Reforming with Power on for 30 Minutes
11
Reforming with External DC Power Supply
11
Reforming with External Diode Bridge
13
Further Information
15
ABB ACSM1-204 Quick Installation And Start-Up Manual (15 pages)
Regen Supply Module
Brand:
ABB
| Category:
Control Unit
| Size: 1.94 MB
Table of Contents
List of Related Manuals in English
2
About this Guide
3
System Overview
3
Related Documents
4
Safety Instructions
4
Planning the Installation
4
Mechanical Installation
5
Installing the Power Cables
5
Cabling Examples
7
Frame Size a
7
Frame Size B
7
Installing the Control Cables
8
Default I/O Connection Diagram
9
Default Connections
10
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