ABB DCS880 series Manuals

Manuals and User Guides for ABB DCS880 series. We have 6 ABB DCS880 series manuals available for free PDF download: Hardware Manual, Service Manual, Quick Manual, Manual

ABB DCS880 series Hardware Manual (164 pages)

20...5200 A

Brand: ABB | Category: DC Drives | Size: 13.26 MB

DCS880 Drive Manuals
2
Table of Contents
4
Table of Contents

9
Safety Instructions

9
The DCS880

14
- Chapter Overview
  14
- The DCS880 Converter Modules
  14
- Type Code
  15
- Plus Codes
  16
- Main Circuit and Control
  17
Mechanical Installation

21
Planning the Electrical Installation

37
Electrical Installation

65
Installation Checklist

77
Maintenance

78
- Chapter Overview
  78
- Safety
  78
Technical Data

79
- Chapter Overview
  79
- Environmental Conditions
  79
- Current Ratings - IEC Regenerative Converters (S02)
  81
- Current Ratings - IEC Non Regenerative Converters (S01)
  82
  - Standard Duty Cycles
    82
- Control Board SDCS-CON-H01 (H1
  83
  - Location of the Control Circuit Board SDCS-CON-H01
    83
  - Watchdog Function
    83
  - Recommended Wire Size - Tightening Torques
    83
  - Intermediate Cover
    84
  - Control Circuit Terminal Layout
    85
  - XAI: Reference Voltages and Analog Inputs
    86
  - XAO: Analog Outputs
    86
  - XD2D: Drive-To-Drive Link
    86
  - RO1, RO2, RO3: Relay Outputs
    87
  - XD24: Digital Interlock
    87
  - XDIO: Digital Inputs / Outputs
    88
  - XDI: Digital Inputs
    88
  - XENC: Encoder
    88
  - XTAC: Analog Tacho
    88
  - XSMC: Mains Contactor
    89
  - XSTO: Safe Torque off
    89
  - X205 Memory Unit Connection
    89
- Replacing the Memory Unit
  
  90
  - Additional Terminals
    90
  - Ground Isolation Diagram
    91
  - Jumpers and Switches
    92
  - DDCS Interface Configuration
    93
    
    Ch0 Drivebus or Module Bus Connection to Advant Controller (Star)
    93
    
    DDCS Branching Unit NDBU-95
    94
  - Dcslink Board SDCS-DSL-H1X (H1
    95
    
    Daisy Chain DPI-H01 Kit (H1
    96
  - Power Interface Board SDCS-PIN-H01 (H1
    99
    
    Layout SDCS-PIN-H01
    99
    
    Technical Data
    100
  - Power Supply Board SDCS-POW-H01 (H6
    101
  - Field Circuit Interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1
    102
    
    Ratings Onboard Field Exciter
    102
    
    Cables
    102
  - Measuring Board SDCS-PIN-H51 (H6
    107
  - Firing Pulse Transformer Board SDCS-PIN-H41 (H6
    109
  - Optical Power Link Board SDCS-OPL-H01 (H7, H8)
    110
    
    Following Connectors Are Available
    110
    
    XSMC (X96): Mains Contactor
    110
    
    Location of the SDCS-OPL-H01
    111
    
    Connection between Firing and Control Board for H6
    112
  - Galvanic Isolation - T90, A92, F11, F90
    115
    
    DC-DC Transducer A92 (1)
    117
    
    Transformer T90
    118
Dimensions and Weights

119
- Size H1
  119
- Size H2
  120
- Size H3
  121
- Size H4
  122
- Size H5
  123
- Size H6
  124
- (+P906)
  125
- Size H7
  125
- Size H8 Lefthand (+P906)
  126
- Size H8 Righthand (+P906)
  127
- Branch Fuses Installed Inside Converter Sizes H5
  128
Accessories

130
- DCF803-0016, FEX-425-Int and DCF803-0035
  130
  - Electrical Data
    131
  - Control Unit
    131
  - Power Part
    131
  - Dcslink Communication
    132
  - RS232-Port
    133
  - Diagnostics
    133
  - DCF803-0016 and DCF803-0035 Configuration (H1
    134
  - Dimensions
    135
  - FEX-425-Int Configuration (H5)
    136
  - FEX-425-Int Configuration (H6)
    137
- DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060
  138
  - Electrical Data
    139
  - Control Unit
    140
  - Power Part
    140
  - Dcslink Communication
    141
  - RS232-Port
    141
  - Diagnostics
    142
  - DCF803-0050 / 0060 and DCF804-0050 / 0060 Configuration (E.g. 2 Motors)
    143
  - Dimensions
    146
- DCF505 / DCF506 Overvoltage Protection
  147
- Fuses and Fuse Holders IEC
  150
  - Semiconductor Fuses and Fuse Holders for AC and DC Power Lines
    150
- Line Reactors IEC
  151
  - Line Reactors Type ND01
    151
  - Line Reactors Type ND401
    155
- Autotransformer (T3)
  157
- Line Reactor (L3)
  158
- Auxiliary Transformer (T2) for Converter Electronics and Fans
  159
- Supply Transformer (T8) for Cooling Fans
  160
  - Dimensions
    160
- Optical Cables
  161
- Other Cables
  162
- Recommended Connectors
  162

ABB DCS880 series Service Manual (128 pages)

Brand: ABB | Category: DC Drives | Size: 19.4 MB

DCS880 Drive Manuals
2
- List of Manuals
  2
Table of Contents

3
Safety Instructions

6
Introduction to this Manual

9
- Chapter Overview
  9
- Before You Start
  9
- What this Manual Contains
  9
- Target Group
  9
- Related Documents
  9
- Storage and Transport
  9
- Name Plate
  10
- Type Code
  11
- Voltage Ratings
  12
- Current Ratings
  13
- Terms and Abbreviations
  14
- Cybersecurity Disclaimer
  15
Fault Tracing Thyristors

16
- Tools
  16
  - For Commissioning and Fault Tracing
    16
  - Additionally for Service and Preventive Maintenance
    17
- How to Detect a Faulty Thyristor
  17
  - A Fuse Is Blown
    17
  - DC-Current Pulses Measured Using an Oscilloscope
    17
  - Thyristor Test
    18
  - Ripple Monitor
    18
  - How to Find a Faulty Thyristor
    18
  - Converters Size H1
    19
  - Blown Fuses
    19
  - Converters Size H5
    20
  - Blown Fuses
    20
  - Ripple Monitor
    21
- How to Detect a Faulty SDCS-BAB-F0X (H1
  22
- How to Find a Faulty SDCS-BAB-F0X
  22
  - Converters Size H1
    22
  - Converters Size H4 (610
    24
Handling the Semiconductors

26
- General Instruction How to Handle Semiconductors
  26
Exchange Thyristors Sizes H1

27
- Installation of Thyristor Modules and SDCS-BAB-F0X in Converters Size H1
  27
Exchange Thyristors Size H6

41
- Installation of Thyristor Modules in Converters Size H6 (900
  41
Exchange Thyristors Size H7

47
- Installation of Thyristor Modules in Converters Size H7 (1900
  47
Exchange Thyristors Size H8

59
- Installation of Thyristor Modules in Converters Size H8 (2500
  59
Exchange the Control Unit (SDCS-CON-H01) General

69
- Required Tools
  69
- Overview of Control Unit Exchange
  69
Safe Torque off (STO) Contents of this Chapter

73
- Description
  73
- Operation Principle
  73
- Flow Chart
  74
- STO Revalidation Test
  76
  - Test Procedure
    76
  - Evaluation of the Graph and Observations
    78
- Repetitive Function Test (Fault Shutdown Path)
  80
  - Fault Shutdown Path
    80
  - Test Procedure
    80
  - Evaluation of the Graph and Observations
    82
- Acceptance Test
  84
Service

85
- Exchange Cooling Fan Size H1 (One Fan)
  85
- Exchange Cooling Fan Sizes H2
  88
- Exchange Cooling Fan Size H3 (Four Fans)
  91
- Exchange Cooling Fan Size H4
  94
- Exchange Cooling Fan Size H5
  97
- Exchange Cooling Fan Size H6
  98
- Exchange Cooling Fan Size H7
  99
- Exchange Cooling Fan Size H8
  100
- Exchange Current Transformers Sizes H6
  101
- DCS880 Firmware Download
  107
  - General
    107
  - Download SDCS-CON-H01 Firmware Using the Drive Loader 2.X
    107
- Set Type Code
  113
- DC-Motor Neutral Zone Adjustment
  114
  - Types Concerned
    114
  - Summary
    114
  - General
    114
Preventive Maintenance

115
- Recommended Regular Maintenance
  116
- Maintenance Schedule
  116
- Annual Preventive Maintenance
  117
- 3 Years Preventive Maintenance
  
  121
- 6 Years Preventive Maintenance
  
  122
- 9 Years Preventive Maintenance
  
  123
  - Preventive Maintenance Checklist for DCS880
    125
Appendix: Spare Parts List

127

ABB DCS880 series Hardware Manual (84 pages)

20 ... 5200 A

Brand: ABB | Category: Servo Drives | Size: 4.84 MB

DCS880 Drive Manuals
2
Table of Contents
4
Table of Contents

7
Safety Instructions

7
The DCS880

12
- Chapter Overview
  12
- Type Code
  13
- Plus Codes
  14
- Main Circuit and Control
  15
  - Armature Converter DCS880-S0X H1
    15
Mechanical Installation

16
- Chapter Overview
  16
  - Unpacking the Unit
    16
  - Delivery Check
    16
- Before Installation
  18
  - Requirements for the Installation Site
    18
    
    Wall
    18
    
    Floor
    18
    
    Free Space Around the Unit
    18
- Cabinet Installation
  18
  - Preventing Cooling Air Recirculation
    18
  - Unit above Another
    18
- Terminal Options for Converter Modules Size H1
  19
  - Connection of H4 Converter Module DC Terminals
    19
  - Terminal Cover According to VBG 4 Regulations
    20
Planning the Electrical Installation

21
Electrical Installation

37
- Chapter Overview
  37
- Checking the Insulation of the Drive
  37
- IT (Ungrounded) Systems
  38
- Supply Voltage
  38
- Connecting the Power Cables
  38
- Location F-Type Options and Interfaces
  39
- Pulse Encoder Connection
  41
- Pulse Encoder Connection Principles
  42
- Connecting the Signal and Control Cables
  44
- Routing the Cables
  44
Installation Checklist

45
Maintenance

46
- Chapter Overview
  46
- Safety
  46
Technical Data

47
- Chapter Overview
  47
- Environmental Conditions
  47
- Current Ratings - IEC Regenerative
  49
  - Standard Duty Cycles
    49
- Current Ratings - IEC Non Regenerative
  50
- Control Circuit Terminals on the SDCS-CON-H01
  51
  - Recommended Wire Size - Tightening Torques
    51
    
    Control Cables
    51
  - Control Circuit Terminal Layout
    53
  - XAI: Reference Voltages and Analog Inputs
    54
  - XAO: Analog Outputs
    54
  - XD2D: Drive-To-Drive Link
    54
  - RO1, RO2, RO3: Relay Outputs
    55
  - XD24: Digital Interlock
    55
  - XDIO: Digital Inputs / Outputs
    56
  - XDI: Digital Inputs
    56
  - XENC: Encoder
    56
  - XTAC: Analog Tacho
    56
  - XSMC: Mains Contactor
    57
  - XSTO: Safe Torque off
    57
  - X205 Memory Unit Connection
    57
  - Additional Terminals
    58
  - Ground Isolation Diagram
    59
  - Jumpers and Switches
    60
- Interface Board SDCS-PIN-H01
  64
  - General
    64
  - Technical Data
    65
  - Armature Circuit Interface
    66
  - Field Circuit Interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1
    66
  - Circuit Diagram
    68
Dimensions and Weights

70
- Size H1
  70
- Size H2
  71
- Size H3
  72
- Size H4
  73
Accessories

74

ABB DCS880 series Quick Manual (46 pages)

Brand: ABB | Category: DC Drives | Size: 9.44 MB

List of Manuals

2
- Dcs880
  2
Table of Contents

3
Safety Instructions

4
Type Code

7
Plus Codes

8
Environmental Conditions

9
Ratings

10
Planning the Electrical Installation

11
- Converters Size H1
  11
- Cross-Sectional Areas - Tightening Torques
  12
Mechanical Installation

13
- Dimensioning and Weights
  14
Technical Data

15
Using the Control Panel

17
- Basic Operation
  17
- Control Panel Navigation
  17
- Home View
  18
- Common User Tasks
  19
- DCS880 Set up Control Panel Assistant
  20
Set up Procedure

21
PC-Tool “Drive Composer Entry”

24
Drive Composer Pro DCS880 Assistant

24
Parameters

25
Drive Logic

27
Fieldbus Control

28
Firmware Structure Diagrams

29

ABB DCS880 series Manual (34 pages)

Brand: ABB | Category: Industrial Equipment | Size: 2.86 MB

DCS880 Drive Manuals
2
Table of Contents
3
Safety Instructions
4
What this Chapter Contains
4
To Which Products this Chapter Applies
4
Usage of Warnings and Notes
4
Installation and Maintenance Work
4
Grounding
5
Printed Circuit Boards and Fiber Optic Cables
5
Mechanical Installation
6
Operation
6
Introduction to this Manual
8
H4T
8
Application
8
Related Documents
8
Terms and Abbreviations
9
Cybersecurity Disclaimer
11
H4T Hardware
12
Type Code
12
Type Code Units Size H4T
13
Main Circuit and Control
14
Armature Converter DCS880 H4T
14
Converters Size H4T Configuration
15
Mains Power Connection
16
Cooling Fans
16
Fan Assignment for DCS880
16
Fan Cable Sizes and Tightening Torque Connected at the Fan Terminals
16
Cross-Sectional Areas - Tightening Torques
16
Current Ratings - IEC Non Regenerative Converters (S01)
17
2-Q Units Size H4T
17
Circuit Diagram
18
Galvanic Isolation - T90, A92, F11, F90
19
Size H4T
20
Fuses and Fuse Holders IEC for Converter Size H4T
21
H4T Firmware
22
H4T Service
23
Current Ratings
23
Fault Tracing Thyristors
24
Units Size H4T
24
Blown Fuses
24
Exchange Thyristors Size H4T
25
Remove Faulty Thyristor Modules
25
Install New Thyristor Modules
32
Commissioning
33

ABB DCS880 series Quick Manual (40 pages)

industrial drives

Brand: ABB | Category: DC Drives | Size: 8.63 MB

Table of Contents
2
EU Safety Instruction
4
DCS880 Drive Manuals
6
Ratings, Types and Voltages
8
Unpacking and Mechanical Installation
9
Type Code and Plus Codes
10
Brief Instructions for Virtual CD and Documents Overview
11
Notes on EMC
12
Start, Stop and E-Stop Control
14
Planning the Electrical Installation, Size H1 5
15
Terminal Locations of the Converter
16
Control Circuit Terminal Layout
17
Notes for North American Installations
18
DCS880 Control Panel
20
Drive Composer PC Tool
21
Parameter Groups
22
Control Loops most Wanted Signals
22
Safety Instructions, Drives Commisioning
23
Autotuning Warning AF90
24
Environmental Conditions
25
User Macros
26
Drive Logic and Main Control Word
33
Fieldbus Control
34
Overview Control (Drive Composer Printout)
35
Declarations
36
DCS Family
38

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ABB DCS880 series Manuals

ABB DCS880 series Hardware Manual (164 pages)

Table of Contents

Table of Contents

Safety Instructions

The DCS880

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Maintenance

Technical Data

Replacing the Memory Unit

Dimensions and Weights

Accessories

ABB DCS880 series Service Manual (128 pages)

Table of Contents

Table of Contents

Safety Instructions

Introduction to this Manual

Fault Tracing Thyristors

Handling the Semiconductors

Exchange Thyristors Sizes H1

Exchange Thyristors Size H6

Exchange Thyristors Size H7

Exchange Thyristors Size H8

Exchange the Control Unit (SDCS-CON-H01) General

Safe Torque off (STO) Contents of this Chapter

Service

Preventive Maintenance

3 Years Preventive Maintenance

6 Years Preventive Maintenance

9 Years Preventive Maintenance

Appendix: Spare Parts List

ABB DCS880 series Hardware Manual (84 pages)

Table of Contents

Table of Contents

Safety Instructions

The DCS880

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Maintenance

Technical Data

Dimensions and Weights

Accessories

ABB DCS880 series Quick Manual (46 pages)

Table of Contents

List of Manuals

Table of Contents

Safety Instructions

Type Code

Plus Codes

Environmental Conditions

Ratings

Planning the Electrical Installation

Mechanical Installation

Technical Data

Using the Control Panel

Set up Procedure

PC-Tool “Drive Composer Entry”

Drive Composer Pro DCS880 Assistant

Parameters

Drive Logic

Fieldbus Control

Firmware Structure Diagrams

ABB DCS880 series Manual (34 pages)

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ABB DCS880 series Quick Manual (40 pages)

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