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ABB DCS880 Manual
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ABB DCS880 Manual

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ABB INDUSTRIAL DRIVES
DCS880 drives
H4T (Tosa) manual

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Summary of Contents for ABB DCS880

  • Page 1  — ABB INDUSTRIAL DRIVES DCS880 drives H4T (Tosa) manual...

  • Page 2: Dcs880 Drive Manuals

    3ADW000488 DCS880 Hardparallel manual (on request only) 3ADW000530 DCS880 12-pulse manual 3ADW000533 DCS880 Current measurement aid (SDCS-CMA-2) manual 3ADW000745 ACS-AP-x assistant control panels user’s manual 3AUA0000085685 DCS Thyristor power converter – Technical guide 3ADW000163 DCS External DC voltage measurement H1 … H5...

  • Page 3: Table Of Contents

    Current ratings ................................23 Fault Tracing Thyristors Units size H4T ................................24 Blown fuses ................................24 Exchange thyristors size H4T Remove faulty thyristor modules ......................... 25 Install new thyristor modules ..........................32 Commissioning Table of contents 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 4: Safety Instructions

    Read the safety instructions before you work on the unit. To which products this chapter applies The information is valid for the whole range of the product line DCS880, the converter modules DCS880- S0x size H1 … H8, field exciter units DCF80x, Rebuild Kit DCS880-R00, etc.

  • Page 5: Grounding

    Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V) may be present on the relay outputs of the drive/unit system (e.g. XRO1 … XRO3). − DCS880 with enclosure extension: Before working on the drive/unit, isolate the whole drive/unit system from the supply. Grounding These instructions are intended for all who are responsible for the grounding of the drive/unit.

  • Page 6: Mechanical Installation

    "Emergency Stop" respectively "control panel" or "PC tool". − Intended use: The operating instructions cannot take into consideration every possible case of configuration, operation or maintenance. Thus, they mainly give such advice only, Safety instructions 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 7 When the control location is not set to Local (Local not shown in the status row of the display), the stop key on the control panel will not stop the drive/unit. To stop the drive/unit using the control panel, press the Loc/Rem key and then the stop key Safety instructions 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 8: Introduction To This Manual

    This manual contains all additional information needed for DCS880 units size H4T using the higher mains voltage and DC voltage setup. To increase the mains voltage and DC voltage of some DCS880 2-Q units size H4 the SDCS-PIN-H01 has been substituted by an SDCS-POW-H01 together with an SDCS-PIN-H51 and an SDCS-PIN-H41.

  • Page 9: Terms And Abbreviations

    Terms and abbreviations Term/Abbreviation Definition AC 800M Type of programmable controller manufactured by ABB. ACS-AP-I Types of control panel used with DCS880 drives and DCT880 units. ACS-AP-W Adaptive Program Adaptive Program of the drive/unit. See Adaptive programming, Application (AP) guide (3AXD50000028574) Analog input;...
  • Page 10 Optional PROFIsafe safety functions module. High-threshold logic. Input/Output. ModuleBus A communication link used by, for example, ABB controllers. DCS880 drives/units can be connected to the optical ModuleBus link of the controller. Network control With fieldbus protocols based on the Common Industrial Protocol (CIP...

  • Page 11: Cybersecurity Disclaimer

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 12: H4T Hardware

    Without control panel +J428 Daisy-chain option DPI-H01 kit +J429 Bluetooth control panel ACS-AP-W The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations. H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 13: Type Code Units Size H4T

    Type code units size H4T There are two units size H4T: DCS880-S01-0630-07 for mains voltages up to 690 V DCS880-S01-0590-08 for mains voltages up to 800 V H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 14: Main Circuit And Control

    Main circuit and control Armature converter DCS880 H4T H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 15: Converters Size H4T Configuration

    Converters size H4T configuration Wiring the unit according to this diagram offers the highest degree of monitoring functions done by the unit. H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 16: Mains Power Connection

    Mains power connection The H4T unit DCS880-S01-0630-07 can be connected to either an ND13 or to a dedicated transformer. The H4T unit DCS880-S01-0590-08 must be connected to a dedicated transformer. Line reactor type ND13 all busbars are 40 x 10:...

  • Page 17: Current Ratings - Iec Non Regenerative Converters (S01)

    = 0.82 * I 2-Q units size H4T To increase the mains voltage and DC voltage of some DCS880 2-Q units size H4 the SDCS-PIN-H01 has been substituted by an SDCS-POW-H01 together with an SDCS-PIN-H51 and an SDCS-PIN-H41. This creates DCS880 2-Q units size H4T.

  • Page 18: Circuit Diagram

    Circuit diagram Typical armature circuit diagram for module size H4T with SDCS-PIN-H51 and SDCS-PIN-H41: H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 19: Galvanic Isolation - T90, A92, F11, F90

    P42000D3-0111 (3ADN260008P0001) Switch position R 2 (945 V) 3 (1080 V) Fuse F90 1000 V, 10 A Transformer T90 3ADT745047P0001 Secondary Terminals ① Rated voltage see the name plate of the unit. H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 20: Size H4T

    Size H4T DCS880-S01-0590-08 DCS880-S01-0630-07 H4T hardware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 21: Fuses And Fuse Holders Iec For Converter Size H4T

    Fuses and fuse holders IEC for converter size H4T The DCS880 size H4T requires external mains fuses. The 4 column of the table below assigns the line fuse to the unit. Size Converter type Fuse type Fuse Resistance Fuse holder...

  • Page 22: H4T Firmware

    H4T firmware For H4T units the standard DCS880 firmware is used. There are no additional signals or parameters used for H4T units. H4T firmware 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 23: H4T Service

    H4T service Current ratings Unit size 2-Q rated current 4-Q rated current Supply voltage [V DCS880-01 [A DCS880-02 [A 1200 H4T service 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 24: Fault Tracing Thyristors

    The measurement, showing less resistance than 1 Ohm should be made a second time with test leads applied to the terminals with opposite polarity; if this measurement shows the same result, one or two thyristors located in that path are faulty; they need to be replaced. Fault Tracing Thyristors 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 25: Exchange Thyristors Size H4T

    Exchange thyristors size H4T Remove faulty thyristor modules 1. Remove control panel and design cover. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 26 2. Disconnect all I/O plugs from the electronic unit. 3. Disconnect all connections from present plug in options. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 27 6. Before removing the electronic unit completely unplug the flat cables (XC12, XS13) and the cable connected at X38. 7. Remove the electronic unit completely. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 28 8. Remove the metal sheet containing the power supply. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 29 SDCS-PIN-H51: − X1E ground. − XC1 and XD1 DC voltage measurement. − XU1, XV1, XW1 mains voltage measurement. − X22 temperature sensor. − X231 and X251 current transformers. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 30 11. Remove the card holder containing the SDCS-PIN-H41 and the SDCS-PIN-H51. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 31 15. If a current transformer must be removed, mark its position, direction and the connections clearly. Note: Remove only as many parts as needed around the faulty thyristor module. 16. Remove the faulty thyristor module and mark it clearly as defective. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 32: Install New Thyristor Modules

    16. Reconnect the grounding/holding screws at the electronic unit. 17. Reconnect all I/O plugs at the electronic unit and all connections at the present plug in options. 18. Reinstall the design cover and the control panel. Exchange thyristors size H4T 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...

  • Page 33: Commissioning

    Commissioning For H4T units follow the standard commissioning procedures. Commissioning 3ADW000803R0101 DCS880 H4T (Tosa) manual en a...
  • Page 34 DCS Family  ABB AG Wallstadter-Straße 59 68526 Ladenburg • Germany Tel: +49 (0) 6203-71-0 Mail: dc-drives@de.abb.com *803R0101A2290000* Web: www.abb.com/dc-drives *803R0101A2290000*...

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