Table of Contents
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Co ee Machine
Service
Service Manual
Table of contents
1.
1.1.
1.2.
1.3.
1.4.
1.5
1.6.
1.6.
2.
2.1.
Technical speci cations
2.2
Speci cation for the measurement of the co ee
products temperature.
2.3.
3.
3.1.
3.2.
3.3.
4.
4.1.
4.2.
4.3.
4.4.
4.5.
Co ee cycle
4.6.
4.7
All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced,
used or collected, except where express authorization has been provided in writing or through a contractual agreement.
Published by Saeco International Group
For Saeco parts, repairs & tech support, contact:
Services Unlimited, Inc./ Parts Guru
215-361-7000 - email: sales@partsguru.com
Online store: www.shop.partsguru.com
Page
Subject to modi cation
Revision 01 December 2012
Table of contents
4.8.
1
4.9.
4.10.
1
1
1
5.
2
5.1.
3
5.2.
4
5.3
6.
Standard checks
1
6.1.
2
6.2.
6.3.
3
7.
7.1.
1
7.2.
Co ee grinder
3
7.3.
4
7.4.
7.5.
7.6.
1
7.7.
2
7.8.
2
7.9.
3
7.10.
4
5
5
HD 8930
New Royal
Page
6
6
7
1
5
7
1
1
2
1
1
2
3
3
3
4
4
4
5
EN 4219 400 013
2011-July-08
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Table of Contents
Related Manuals for Saeco New Royal HD 8930
Summary of Contents for Saeco New Royal HD 8930
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Page 1: Table Of Contents
Temperature sensor All parts of this document are the property of Saeco International Group. All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or collected, except where express authorization has been provided in writing or through a contractual agreement. -
Page 2: Walnut Street, Lansdale, Pa
Services Unlimited, Inc./ Parts Guru Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Having problems steaming Milk hot? Use Milk flow restrictor Click Here to order to steam Milk Hotter Eliminate Milk Carafe. They are expensive and need frequent refilling, intense cleaning and replacement of damaged or lost rubber connectors. - Page 3 7.18. Fitting and removing Oetiker clamps Notes Water circuit diagram Electrical diagram For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev.
- Page 4 For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 5: Introduction
Torx T 8 - T 10 - T 20 Screwdriver Cross-head Pliers for Oetiker clamps CC -A - Vdc tester Digital thermometer Scale limit > 150°C SSC (Saeco Service Center) Programmer (for programming and diagnostics mode) 1.3. Material Description Notes Thermal paste Heating element >... -
Page 6: Service Policy
YES, to consult the specifi c exploded-view of the MILK ISLAND Only for OOW repairs Milk Island on website For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com... -
Page 7: External Machine Parts
Cappuccino dispensing button or used to scroll through fi rm selection (OK) the menu (Page Down Pre-ground coffee button or (MENU) to access programming mode ON/OFF button MENU Latte macchiato dis- pensing button Espresso dispensing button Saeco International Group Rev. 01 Page / 04... -
Page 8: Internal Machine Parts
NEW ROYAL 01 INTRODUCTION 1.7. Internal machine parts Coffee boiler Gear motor assembly Steam boiler Relief valve assembly Coffee grinding assembly Doser assembly Ground coffee hop- Power board Solenoid valve assembly Control board Saeco International Group Rev. 01 Page / 04... - Page 9 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 10: Technical Speci Cations
Approx. 10 cc Water circuit fi lling time: Approx. 50 sec Max. on fi rst fi lling cycle including rinsing Heating time: Approx. 25 sec. Max. in stand-by Grinding time: Approx. 4-7 sec. Saeco International Group Rev. 01 Page / 03... - Page 11 Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C Coffee Q.ty 70/120 gr. Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C Picture 1 Picture 2 Saeco International Group Rev. 01 Page / 03...
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Page 12: Machine Parameters And Performance
120 litres (240,000 pulses) Very hard 30 litres (60,000 pulses) 60 litres (120,000 pulses) (over 21°dH) The default water hardness level is 4. Each litre of water corresponds to approximately 2,000 pulses. Saeco International Group Rev. 01 Page / 03... - Page 13 Water reserve modifi able by Production/Service departments "Fill tank" alarm "No tray" alarm Water mains For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev.
- Page 14 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 15: User Instructions
Cappuccino dispensing button - Page DOWN 2nd function - Press to scroll the selection in The button is used to select cappuccino dispens- the page downwards. ing. Latte Macchiato dispensing button ON/OFF button Saeco International Group Rev. 01 Page / 04... - Page 16 ENABL. FILTER OFF: Warning disabled ON: Warning enabled (this value is set automatically when the fi lter is activated) To activate the fi lter after it has been installed or replaced. ACTIV. FILTER Saeco International Group Rev. 01 Page / 04...
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Page 17: Machine Indications
IL PROBLEMA off the machine and switch it back on NEL CAPPUCCINATORE of milk. Insert the valve in the after 30 seconds. If the problem per- cappuccino maker. sists, contact the assistance center. Saeco International Group Rev. 01 Page / 04... -
Page 18: Operation, Cleaning And Maintenance
120 litres (240,000 pulses) Very hard 30 litres (60,000 pulses) 60 litres (120,000 pulses) (over 21°dH) The default water hardness level is 4. Each litre of water corresponds to approximately 2,000 pulses Saeco International Group Rev. 01 Page / 04... - Page 19 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 20: Operating Logic
Services Unlimited, Inc./ Parts Guru NEW ROYAL 04 OPERATING LOGIC 4.1. Water circuit Saeco International Group Rev. 01 Page / 07... -
Page 21: Frother Unit Valve Assembly
4 Safety valve protecting the valve assembly 5 Hot water or steam inlet according to selected beverage PRESSURE RELIEF VALVE HOT WATER/STEAM 4.3. Cappuccino maker assembly 1 Cappuccino maker assembly 2 Dispenser assembly Saeco International Group Rev. 01 Page / 07... -
Page 22: Relief Valve
Co ee beverage: when a coffee beverage is selected, the pump is charged briefl y during the grinding process and the valve assumes the drain position in order to fi ll the pipes with hot water. For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com... - Page 23 4. Preliminary dispensing phase (short pump activity, short pause) 5. Product dispensing (the pump operation period is defi ned by the amount of product dispensed) 6. The gear motor moves to its home position (the dregs are expelled automatically) Saeco International Group Rev. 01 Page...
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Page 24: Single Microswitch
An NTC is used as a temperature sensor; in the event of overheating this reduces boiler ele- ment power consumption. The electronic system detects the current boiler temperature from the drop in voltage of the sensor and adjusts it accordingly. Heating element values and corresponding temperatures: see table. Saeco International Group Rev. 01 Page / 07... -
Page 25: Water Level Detection (Water Tank)
360° 1 rev has fl owed through; after the specifi ed amount (set in accordance with the water hardness level), the “Replace fi lter” message appears. Saeco International Group Rev. 01 Page / 07... -
Page 26: Water Lter
3-stage bypass (A, B, C) depending on the degree of hardness. See small image. For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com... - Page 27 For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 28: Troubleshooting
- If a work cycle is defi ned and ends (e.g., coffee grinder or brewing unit). - A time-out is reached (e.g.: 5 sec for the boiler test). The symbols can be activated with keys SX4 and DX1 and are used to navigate the Test mode. Saeco International Group Rev. 01 Page / 07... - Page 29 ERR if the frequency cannot be detected. xx.yy.zz INFO Indicates the version of the loaded software. For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev.
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Page 30: Brew Unit
If activated it switches on the 230VAC solenoid valve in the electro-pilot EVcoffee FUNCTION If activated it switches on pump 1 in the coffee circuit Pump 1 Pump 2 FUNCTION If activated it switches on pump 2 in the water/steam circuit Saeco International Group Rev. 01 Page / 07... - Page 31 INFO If activated, it indicates that the doser microswitch is pressed doser chamber full m Dose Grinder If activated, it indicates that the coffee grinder is blocked for safety reasons INFO Block Saeco International Group Rev. 01 Page / 07...
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Page 32: Diagnostics Mode
• Since last reset • Since last reset • Number of reset • Number of reset 5. Cup temperature Cup temperature Cup temperature • 75 ÷ 85 • 75 ÷ 85 Saeco International Group Rev. 01 Page / 07 email: sales@partsguru.com... - Page 33 fi lter activation cycles performed. • (default 0) • WATER SINCE PRODUCT Total consumption of water in litres (default 0) 6. HOTWATER FLOWRATE 100 to 150 (default 120) 7. CUP TEMPERATURE 75 to 85 (default 78) Saeco International Group Rev. 01 Page / 07...
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Page 34: Error Messages
Steam boiler temperatures out of control (steam boiler) Brewing unit short-circuit Brewing unit microswitch short-circuit Not used Not used No zero crossing on card, could be caused by power No zero crossing board Not used Saeco International Group Rev. 01 Page / 07... - Page 35 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 36: Repair Schedule
Coffee circuit pump ES/TR/CF Hot water/steam circuit pump ES/TR/CF Gear motor ES/TR/CF Coffee grinder P/R/CF Vacuum cleaner / brush Water circuit D/CF Saeco descaler Frothing valve assembly ES/S/CF Multi-way valve (solenoid pilot) ES/S/CF Saeco International Group Rev. 01 Page / 02... -
Page 37: Final Test
Dispense steam Dreg drawer Dreg drawer Remove the dreg drawer missing indication missing indication Start brewing a coffee Low bean level Low bean level while the coffee bean indication indication hopper is empty Saeco International Group Rev. 01 Page / 02... - Page 38 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 39: Disassembly
Slide out the coffee grinder from connections. the vibration dampers as illustrated. When disassembling, check the position of the marks as illustrated and when re-assembling Coffee grinder exploded view return them to the same position. Saeco International Group Rev. 01 Page / 09... -
Page 40: Grinder Blades
- turn the adjusting ring (A) slowly clockwise until the two grinders touch each other - turn the adjusting ring (A) anticlockwise one notch. When reassembling the adjusting lever (1) position it in the center (2) and tighten the screw as illustrated. Saeco International Group Rev. 01 Page / 09... -
Page 41: Co Ee Grinder Motor
7.6. Doser hopper Remove the cabling Lift the hopper and release it from the from the cable grips as rubber hooks as illustrated. illustrated. Saeco International Group Rev. 01 Page / 09... -
Page 42: Co Ee Boiler And Steam Boiler
Remove the boiler support, lift the pump upwards from the two supports and upwards from the two supports and disconnect the electrical and water circuit disconnect the electrical and water circuit connections. connections. Saeco International Group Rev. 01 Page / 09... -
Page 43: Flow Meter
(L) are in the right shown in the photo. position. Grease the shaft thoroughly and evenly. Saeco International Group Rev. 01 Page / 09... -
Page 44: Relief Valve
- Lift the lower part of the cover to release the catch - Pull outwards Loosen the screws under the Disconnect the electrical and water Loosen the screws on the support. front body cover as illustrated. circuit connections. Saeco International Group Rev. 01 Page / 09... -
Page 45: Steam Pipe Assembly
Dispenser assembly exploded view. 7.16. Power board Loosen the screws as illustrated and Loosen the screws as illustrated, remove the card cover remove the card cover. and disconnect the electrical connections. Saeco International Group Rev. 01 Page / 09... -
Page 46: Display, Keypads And Control Board
Loosen the screws shown and slide out the keypads. Loosen the screws as illustrated and disconnect all electrical connections. For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com... -
Page 47: Fitting And Removing Oetiker Clamps
Control board and display card 7.18. Fitting and removing Oetiker clamps assembly 1) Boiler connection 2) Other connections Use a suitable pair of pliers to remove the Tighten the clamp as illustrated. clamp (as illustrated). Saeco International Group Rev. 01 Page / 09... - Page 48 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 49: Notes
Services Unlimited, Inc./ Parts Guru NEW ROYAL 08 NOTES Saeco International Group Rev. 01 Page / 01... - Page 50 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
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Page 51: Water Circuit Diagram
Services Unlimited, Inc./ Parts Guru NEW ROYAL 09 WATER CIRCUIT DIAGRAM Saeco International Group Rev. 01 Page / 01... - Page 52 Services Unlimited, Inc./ Parts Guru For Saeco parts, repairs & tech support, contact: Services Unlimited, Inc./ Parts Guru 209 Walnut street, Lansdale, PA 19446 215-361-7000 - email: sales@partsguru.com Online store: www.shop.partsguru.com Saeco International Group Rev. 01 NEW ROYAL...
- Page 53 Services Unlimited, Inc./ Parts Guru NEW ROYAL 10 WIRING DIAGRAM Saeco International Group Rev. 01 Page / 01...
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